IEC 61009-1 Circuit Breaker Modular Integrated Information Safety Analyzer

IEC 61009-1 Circuit Breaker Modular Integrated Information Safety Analyzer

Products Review:

This electrical safety testing equipment complies with multiple international standards, including IEC 61009-1:2012, IEC 60898-1:2015 (Clause 9.7), among others. It incorporates seven key testing functions: AC withstand voltage, DC withstand voltage, insulation resistance, grounding continuity, leakage current, power measurement, and low-voltage start-up verification.

As a next-generation modular safety compliance analyzer, the system adopts a highly integrated architecture, enabling flexible configuration of safety testing functions. It supports seamless information interconnection and offers capabilities such as real-time data acquisition, storage, analysis, and transmission. This advanced design makes it an ideal solution for intelligent, networked manufacturing environments and IoT-based factory inspection systems.

Structure and Characteristics:

• Modular Design:Adopts a fully modular structure with independent functional cards. Multiple testing functions can be flexibly selected and customized according to requirements, supporting the development of an innovative sales and service system.

• Parallel Testing Capability:Supports simultaneous testing of withstand voltage, insulation resistance, and grounding continuity, significantly reducing overall testing time and improving efficiency.

• Intelligent Fault Diagnosis:Equipped with fault self-diagnosis functionality, capable of displaying specific failure causes. Combined with modular architecture and remote upgrade capability, it enables rapid troubleshooting and maintenance.

• Remote Software Upgrade:Supports remote software updates, ensuring timely resolution of application issues and meeting evolving customization needs.

• High-Speed Discharge:Utilizes patented rapid discharge technology, enabling safe discharge of residual voltage from the tested object within 50 milliseconds.

• Advanced Safety Protection (GFI):Features intelligent high-voltage protection with real-time monitoring of test circuits. If accidental human contact with the high-voltage circuit is detected, the system will automatically cut off the output to prevent electric shock and ensure operator safety.

• Wireless Connectivity:Built-in WiFi module supports connection to wireless networks or mobile hotspots, enabling remote diagnostics, software upgrades, and data transmission for integrated smart factory applications.

• Integrated Power Supply:Includes a built-in variable frequency power supply capable of providing real-time adjustable voltage and frequency outputs. Standard configuration offers up to 6 kVA output, with options for higher capacities available upon request.

• Arc Fault Detection:Capable of detecting abnormal arcing or short circuits in the test object’s circuitry, effectively screening defective or hazardous products.

• Barcode Integration:Supports barcode scanning to initiate tests, group test items, and link barcodes with test data for improved data traceability and management.

• Comprehensive Data Management:Real-time data visualization through charts and statistics, facilitating detailed analysis and reporting. Compatible with mainstream databases and supports integration with MES and other enterprise information systems.

Test Content:

Grounding Resistance (GR)
Rated output		32A/600mΩ
The output voltage range		1.00～32.00A
Voltage resolution		0.01A
Output voltage accuracy		±(1%× set value +3words)
Current fluctuations		≤0.4% x Set value/min
The output voltage		3.00-8.00V AC
The resolution of the		0.1V
The output frequency		50Hz/60Hz
Frequency accuracy		±0.1Hz
Upper/lower resistance setting		0.1-600mΩ
Resistance range	0.1-600mΩ	1.00～10.00A
	0.1 the Rm Ω R=(6400/ set current value)m ω	10.10～64.00A
Resolution of resistance measurement		0.1/1mΩ
Accuracy of resistance measurement		±(1%× reading value +3 words)
Voltage measuring range		0.00-6.40V AC
Voltage measurement resolution		0.01V
Accuracy of voltage measurement		±(1%× reading value +3 words)
Resistance compensation		0-100mΩ
The test of time		0,0.3-999.9s
Temporal resolution		0.1s
Time accuracy		±(0.2%× reading value +3 words)

Touch current/leakage current
Test Probe Setup	Ground contact current: G-L, G-N, AUTO (G-L, G-N)
	Contact current to surface: PH-L, PH-PL
7 kinds of human body simulation circuits (MD) are standard (optional customized human body network)	MD A.	GB12113/IEC60990,GB4706.1/IEC60335-1 GB7000.1/IEC60598-1,GB4943.1/IEC60950-1 GB8898.1/IEC60065
	MD B.	UL1563
	MD C.	GB4943.1/IEC60950-1
	MD D.	UL544P
	MD E.	UL544NP/UL484/UL923/ UL1029/UL471/UL867/UL697
	MD F.	GB12113/IEC60990 GB7000.1/IEC60598-1
	MD G.	GB4943.1/IEC60950-1
Test power supply		Polarity Switching: On, Off, Auto
		Grounded and Un-grounded Conversion: On, Off
		The transition between the normal connection state and the non-connection state of the neutral line of the test power supply: ON, OFF
Test voltage output		Single-phase, requires an external isolation transformer or variable frequency power supply; provides the voltage and frequency required for the test.
Test voltage upper limit setting		0.0V~300.0V AC
Test voltage lower limit setting		0.0V~300.0V AC
Test voltage resolution		0.1V ; 45Hz~65Hz
Test voltage measurement range		0.0V~300.0V,45Hz~65Hz
Test voltage resolution		0.1V,45Hz~65Hz
Test voltage measurement accuracy		20.0V~300.0V: ±(2%×reading value+3 digits)
load current		20A
Overcurrent Protection		RMS current and response time: 25A＜3s
		Peak current and response time: 70A＜10ms
Touch current measurement upper limit (effective value)		0.0mA～20.000mA
Touch current measurement lower limit (RMS)		0.0mA～20.000mA
Touch current measurement resolution (RMS)		0.001mA
Touch current measurement judgment error (RMS)	AC	±(1%×reading value+3 digits)
	15Hz≤f≤ 100kHz	±(1%×reading value+3 digits)
	100kHz＜f≤ 1000kHz	±(2%×reading value+3 digits)
Touch current compensation range		0.000~1.000mA; automatic measurement; can be turned on or off
testing time		0; (1 ~999.9); 0 is infinite
Test time resolution		0.1s
test accuracy		±( 1% × set value + 1 word)
test method		AUTO (G-L, G-N); time for 1 and a half times each

Load Power
Power upper/lower limit settings		0.0～6000W
Power measurement range		0.0-999.9W,1000-6000W
Power measurement resolution		0.1W,1W
Power Measurement Accuracy	PF＞0.9	±(0.1%×reading value+0.1%×range)
	PF≤0.9	±(0.4%×reading value+0.1%×range)
Voltage measurement range		0.0-300.0V
Voltage measurement resolution		0.1V
Voltage measurement accuracy		±(0.1%×reading value+0.1%×range)
testing time		0,0.3~999.9s
Time resolution		0.1s
time accuracy		±(0.2%×setting value+1 word)

Low Voltage Start
Current upper/lower limit setting	0.00-20.00A
Current measurement range	0.000-9.999A ,10.00-20.00A
Current measurement resolution	0.001A/0.01A
Current measurement accuracy	±(0.1%×reading value+0.1%×range)
Voltage measurement range	0.0-300.0V
Voltage measurement resolution	0.1V
Voltage measurement accuracy	±(0.1%×reading value+0.1%×range)
testing time	0,0.3~999.9s
Time resolution	0.1s
time accuracy	±(0.2%×setting value+1 word)

Configuration
Communication Interface	WIFI, network port, USB, RS232 (optional RS485, CAN)
Dimensions (W×H×D), mm	550*1360 (including casters without alarm light) *600
Accessories (standard)	Test box, test clamp, foot switch, alarm light, instruction manual

Test Interface:

Sinuo is an innovation manufacturing company, specializing in the research and development and sales of laboratory construction and testing equipment for electrical appliances (covering the construction of energy efficiency and performance laboratories, as well as supplementary waterproof testing laboratories, materials flame-retardant laboratories, basic general testing equipment, etc.), Sinuo aims to provide clients with complete laboratory construction, system integration, R&D, rectification and after-sales service, and strive to be the leader of one-stop service for laboratory construction in the field of electrical appliance testing.

Sinuo  products are composed of all kinds of testing equipments as per standards of IEC/ BS/ EN/VDE/UL/ ISO..., such as household appliances testing equipment, energy efficient testing laboratories and comprehensive performance test system for household appliances, battery testing equipment,  automotive testing equipment, luminaries testing equipment,IP code testing equipment, environmental test chamber, flammability test chambers, EMC testing equipment and etc.

Sinuo employees include a highly trained staff of engineers for sales and service, that are committed to offer satisfactory products and prompt service to all home and abroad customers.

Sinuo cooperate with many research institutions and schools to enable our techincal capacities. Sinuo has two own factories, one is in Guangzhou, the other is in Dongguan, and authorized agents and representative offices in Korea, South Africa, Egypt,Pakistan and Philippines.

Sinuo combines all the R/D and production advantages, contributes to provide perfect, high-end and systematic electrical appliance testing laboratory solutions, products and services for corporate customers, universities and third-party laboratories. Our clients include Bureau Veritas, CSA, Intertek, TUV Rehiland, TUV SUD, SGS, etc.