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CCD Industrial Camera Housing Welding Machine with CCD Vision-Guided Precision

Categories Seam Welding Machine
Model Number: WL-AT-PM1200
Grinding Wheel Diameter: 50mm
Delivery Time: 45 days
A Axle Moving Range: 360 angle
A Axle Range: 360 angle
Certification: CE, CCC
Abrasive Belt Width: 50mm
Supply Ability: 50 Set/Sets per Month
Z Axle Moving Range: ≥250mm
Z Axle Range: ≥250mm
Price: US $10,000-30,000 / Set
Y Axle Moving Range: ≥620mm
Belt Rotating Speed: 1400-2800mm/min
MOQ: 1 set
Packaging Details: wooden packing
X Axle Moving Range: ≥1220mm
Rated Air Pressure: 0.8MPa
X Axle Range: ≥1220mm
Gas Consumption: 1m3/h
Brand Name: HWASHI
Name: Hwashi Wl-at-Pm1200 Automatic Sink Rolling Wheel Grinding Machine, Water Tank Welding Production Line
Place of Origin: Guangdong China
Abrasive Belt Rotating Speed: 1400-2800mm/min (adjustable)
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CCD Industrial Camera Housing Welding Machine with CCD Vision-Guided Precision

CCD Industrial Camera Housing — Fully Automatic Circular Seam Welding Machine
Product Overview

The Hwashi CCD Industrial Camera Housing Fully Automatic Circular Seam Welding Machine is a high-precision resistance seam welding system engineered specifically for the mass production of CCD industrial camera enclosures. By integrating CCD vision-based alignment, servo-driven rolling, and precision resistance welding into a single automated workflow, this machine eliminates manual intervention and delivers weld seams with sub-0.02mm repeatability — meeting the exacting dimensional and cosmetic standards required by industrial vision equipment manufacturers.

As part of Hwashi's Industry-Specific Welding Platform (行业应用专机), this solution leverages 25 years of resistance welding expertise and 100+ proprietary patents to serve the rapidly growing CCD/CMOS industrial camera market — where housing integrity directly impacts optical alignment, IP rating compliance, and long-term reliability.


Key Features & Benefits
1. CCD Vision-Guided Precision Alignment
  • Detection accuracy: ±0.01mm — industrial CCD camera locates seam position in real-time before welding
  • Repeat positioning accuracy: ≤±0.02mm — servo motor + ball screw / linear motor drive ensures micron-level consistency
  • Automatic edge detection and seam tracking compensate for upstream forming tolerances
  • Eliminates the need for custom fixtures per housing variant — CCD system auto-identifies part geometry
2. Fully Automated Rolling & Welding Cycle
  • Integrated workflow: auto-load → CCD inspect → roll-form → seam weld → unload
  • PLC + PC dual-control architecture with HMI touch screen for recipe management and traceability
  • Servo-driven rolling ensures uniform speed and pressure throughout the circular seam
  • X-axis stroke: 300mm / Y-axis stroke: 200mm — accommodates a wide range of camera housing diameters and lengths

Automated Production Process:

Step 1: CCD Inspection

Step 2: Auto Plate Feeding

Step 3: Auto Roll-Forming

Step 4: Auto Seam Welding

Step 5: Auto Unloading

3. Superior Weld Quality for Precision Enclosures
  • Hermetic seam weld meets IP65/IP67 enclosure sealing requirements
  • Minimal heat-affected zone preserves housing dimensional accuracy and surface finish
  • No spatter, no oxidation discoloration — critical for the clean cosmetic appearance of camera housings
  • Weld consistency enables downstream processes (lens mounting, sensor calibration) without rework
4. High Flexibility & Quick Changeover
  • CCD vision system automatically recognizes different housing sizes — no mechanical adjustment needed
  • Parameter recipes stored for instant product changeover (ideal for mixed-model production)
  • Compatible with aluminum, stainless steel (SUS304/316), and coated steel housings
  • Table max load: 10 kg — suitable for both small camera bodies and larger lens barrel assemblies
5. Energy Efficient & Operator Friendly
  • Rated power: ≤5kW — significantly lower energy consumption vs. laser or TIG alternatives
  • Forced water cooling on transformer and weld wheels for high duty cycle operation
  • Single-operator supervision — load/unload only, all welding parameters auto-controlled
  • Compact footprint: 1,850 * 1,500 * 1,910 mm

Technical Specifications
ParameterSpecification
Control SystemPLC + PC
Inspection MethodCCD Vision
Drive SystemServo Motor + Ball Screw / Linear Motor
Detection Accuracy±0.01 mm
Repeat Positioning Accuracy≤±0.02 mm
X-Axis Stroke300 mm
Y-Axis Stroke200 mm
Max Table Load10 kg
Machine Weight1,350 kg
Power SupplyAC 220V / 50Hz
Rated Power≤5 kW
Machine Dimensions (L*W*H)1,850 * 1,500 * 1,910 mm
Weldable MaterialsAluminum, Stainless Steel, Coated Steel
Applicable Industries3C Electronics, Automotive, Industrial Vision
China CCD Industrial Camera Housing Welding Machine with CCD Vision-Guided Precision factory
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