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This industrial-grade multi-cavity stack injection mold is
specifically engineered for the high-efficiency mass production of
thin-walled disposable containers, such as food storage boxes,
instant noodle bowls, or pharmaceutical trays. The mold features a
sophisticated "1x24" cavity layout distributed across two parallel
plates (a stack mold design), enabling manufacturers to produce 24
identical high-precision parts simultaneously in a single injection
cycle. This configuration is the pinnacle of output efficiency for
the disposable packaging industry.
Alternative Names & Working Principle:
Commonly referred to as a "thin-wall mold," "stack mold," or
"disposable container die," this equipment operates on advanced
plastic injection molding principles. Thermoplastics such as PP
(Polypropylene), PS (Polystyrene), or PET are heated to a molten
state and injected at high velocity and pressure into the cavities
via a hot runner system. The thin-wall design requires an
ultra-fast injection speed to prevent the material from cooling and
freezing before filling the cavity completely. Once the plastic
cools and solidifies, the mold opens along precision-machined guide
pillars, and an advanced ejection system expels the finished
containers.
Material & Craftsmanship:
The mold body is constructed from high-strength alloy steel, such
as P20 or 718H, offering excellent durability and dimensional
stability under extreme temperatures and pressures. To facilitate
the rapid cooling required for thin-wall parts, the mold features a
highly efficient conformal cooling system with strategically
drilled channels running close to the cavity surfaces. The metallic
silver-gray finish of the mold frame reflects its robust industrial
quality, while the presence of red anodized aluminum
components—likely pneumatic actuators or hydraulic
cylinders—indicates a high level of automation. The blue-colored
hot runner manifold suggests a specialized temperature control
system for precise melt delivery.
Performance & Features:
>· >Extreme Production Efficiency: The 24-cavity stack design significantly reduces the per-unit cost of production and maximizes the utilization of the injection molding machine, making it ideal for high-volume manufacturing.
>· >Rapid Cooling System: The advanced thermal regulation system, including copper or beryllium-copper inserts, ensures fast and uniform cooling, drastically reducing cycle times and preventing warping or sink marks on the thin walls.
>· >High-Speed Injection Compatibility: Engineered to withstand the rigors of high-pressure and high-velocity injection, this mold is optimized for thin-wall applications where material flow is critical.
>· >Precision Ejection: The integrated pneumatic or hydraulic ejection system ensures
smooth and consistent part removal, minimizing the risk of
deformation or damage during the release process.
Technical Specifications Reference:
Parameter | Details |
Product Name | 24-Cavity Thin-Wall Container Injection Mold |
Applicable Materials | PP, PS, PET (Primarily for disposable packaging) |
Number of Cavities | 24 |
Mold Material | P20 / 718H Alloy Steel |
Surface Treatment | Mirror Polishing / EDM Texturing |
Cooling Method | Advanced Conformal Cooling |
Ejection Type | Pneumatic / Hydraulic |
Application Products | Food Containers, Disposable Bowls, Takeaway Boxes |
Applications:
Ideal for packaging companies and food service manufacturers, this
mold is essential for producing lightweight, durable, and hygienic
containers for food storage, takeout, and pharmaceutical use. Its
ability to form complex shapes with thin walls in a single step
makes it a valuable asset in modern, automated packaging lines.
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