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Multi Layer Bulk Bag Unloader System For Automated Bulk Material Feeding

Categories Automatic Debagging Machine
Certification: CE/UL
Empty Bag Collection: Automatic Screw Conveyor
Model Number: TV-1600
Material Emptying Rate: Up to 99.9% (Depending on Material)
Payment Terms: T/T
Bag Feeding Method: Automatic Layer-by-Layer Feeding
Price: USD60,000-90,000
Bag Opening Method: Automatic Multi-Blade Cutting
Supply Ability: 50Sets/month
Hopper Capacity: 300 L (Customizable)
MOQ: 1Set
Delivery Time: 5-8 Weeks
Buffer Conveyor: Single or Multiple Buffer Lines (Optional)
Rotary Valve: DN250 (Optional)
Brand Name: tovot
Name: Bulk Bag Unloader
Packaging Details: Moisture barrier film
Place of Origin: China
Dust Collection: Integrated Dust Removal System
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Multi Layer Bulk Bag Unloader System For Automated Bulk Material Feeding

Multi-Layer Bag Unpacker For Automated Bulk Material Feeding

The TOVOT Multi-layer Bag Unpacker is an advanced automatic bag emptying system designed to improve material feeding efficiency in modern manufacturing plants. It automatically feeds, opens, empties, and collects stacked bags, reducing manual handling while ensuring a continuous supply of raw materials.

The equipment is suitable for plastic pellets, chemical granules, powders, and other free-flowing bulk materials. With its modular design, the machine can be integrated into existing production lines or supplied as part of a complete automatic material handling system.

Solutions
A Smarter Way to Handle Bulk Materials

Manual bag unloading often limits production efficiency and increases labor costs. The TOVOT Multi-layer Bag Unpacker automates the entire unpacking process, allowing operators to focus on production instead of repetitive manual work.

Continuous Material Feeding

Automatic layer-by-layer feeding keeps materials moving steadily, reducing production interruptions.

Reduce Manual Handling

The machine replaces manual lifting, cutting, and emptying, creating a safer and more efficient workplace.

Improve Material Utilization

The bag shaking mechanism helps discharge more material from every bag, reducing waste.

Support Future Expansion

The modular design makes it easy to add conveyors, storage silos, weighing systems, or mixers as production grows.

Comparison
Multi-layer Bag Unpacker VS Manual Operation
Multi-layer Bag UnpackerManual Operation
Continuous automatic feedingManual loading and cutting
Stable production flowFrequent production stops
Up to 600 bags/hourLower handling efficiency
Lower labor requirementHigher labor intensity
Dust-controlled operationMore dust in the workshop
Easy to integrate with production linesLimited automation
Working Principle
Pallet Positioning

Palletized bags are automatically transferred to the unpacking station.

Layer Separation

The machine separates each layer and feeds bags one by one into the cutting area.

Automatic Bag Opening

The cutting device opens the bag quickly while maintaining stable operation.

Material Discharge

Materials fall into the receiving hopper, while the shaking unit helps remove remaining contents.

Empty Bag Removal

Empty bags are automatically conveyed to the collection area for centralized disposal.

Material Transfer

The discharged material can be transported to downstream equipment through screw conveyors, pneumatic conveying systems, or other customized solutions.

Main Features
High Automation

From pallet feeding to empty bag collection, the entire unpacking process is completed automatically.

Flexible Integration

Compatible with conveying systems, mixers, weighing equipment, storage silos, and feeding systems.

Reliable Operation

Industrial-grade components ensure stable performance during continuous production.

Customized Engineering

Machine dimensions, hopper design, discharge direction, and optional functions can all be customized according to your factory layout.

Technical Specifications
ItemSpecification
Machine NameAutomatic Multi-layer Bag Unpacker
Production Capacity400–600 Bags/Hour
Suitable MaterialsPlastic Pellets, Granules, Powder
Bag Weight20–30 kg
Bag TypeWoven Bags, Kraft Paper Bags, PE Bags
Feeding MethodAutomatic Layer-by-Layer Feeding
Cutting SystemAutomatic Rotary Blade
Receiving Hopper Capacity500–800 L
Material Emptying RateUp to 99.9%*
Dust CollectionPulse Jet Dust Collector
Filter Area9–12 m²
Filter Precision10 μm
Conveyor ConnectionScrew, Belt, or Pneumatic Conveying
Control SystemSiemen PLC + Touch Screen
Electrical ComponentsSchneider
Pneumatic ComponentsAirtac
Machine FrameCarbon Steel
Contact MaterialSUS304 Stainless Steel (Optional)
Power Supply380V / 50Hz / 3 Phase
Installed Power22–30 kW
Air Consumption500–700 L/min
Working Air Pressure0.6–0.8 MPa
CertificationCE, UL (Optional)
Optional Configurations
  • Automatic Pallet Buffer Conveyor
  • Multiple Pallet Storage System
  • Rotary Valve
  • Vibrating Hopper
  • Automatic Weighing Hopper
  • Screw Conveyor
  • Pneumatic Conveying System
  • Storage Silo
  • Dust Collector Upgrade
  • Barcode Scanner
  • Remote Monitoring
  • MES Communication Interface
Why Choose TOVOT?

TOVOT specializes in automatic bag handling and bulk material conveying equipment. We provide customized solutions for different industries and production capacities, helping customers improve efficiency, reduce operating costs, and achieve a higher level of factory automation. From a single Multi-layer Bag Unpacker to a complete automatic feeding line, our engineering team can provide professional support throughout the entire project.

FAQ
Q: What materials are suitable for the Multi-layer Bag Unpacker?

A: The machine is suitable for plastic pellets, powders, chemical raw materials, grains, feed ingredients, fertilizers, and other free-flowing bulk materials.

Q: Can the unpacker connect to our existing conveying system?

A: Yes. It can be connected to screw conveyors, pneumatic conveying systems, belt conveyors, weighing systems, mixers, and storage silos.

Q: Is the machine available in stainless steel?

A: Yes. Product-contact parts or the complete machine can be manufactured in SUS304 stainless steel according to your application.

Q: Can the machine be customized for different bag sizes?

A: Yes. TOVOT customizes the machine based on your bag dimensions, material characteristics, production capacity, and plant layout.

Q: Does the equipment support continuous production?

A: Yes. With the optional pallet buffer system, the machine can operate continuously for long periods while minimizing manual intervention.

Q: What support does TOVOT provide after installation?

A: We offer installation guidance, commissioning, operator training, online technical assistance, spare parts support, and overseas after-sales service when required.

China Multi Layer Bulk Bag Unloader System For Automated Bulk Material Feeding factory
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