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High Precision PLC Control Lead Ingot Casting Machine With Automatic Ingot Pallet Device

Categories Lead Ingot Casting Machine
Model Number: LF-20260122
Warranty: 12 months
Price: USD 85000 / Set
Coolingsystem: Water Cooling
Control system: PLC Automated Control
Packaging Details: Wooden case
Productname: Smelting Furnace Equipment
Heating method: Induction / Resistance
Certification: ISO9001
Controlsystem: PLC Automated Control
MOQ: 1
Application: Metal Smelting, Alloy Production
Type: Industrial Furnace
Payment Terms: T/T
Heatingmethod: Induction / Resistance
Cooling system: Water Cooling
Working temperature: 380-420℃
Power source: Electric / Gas
Place of Origin: China
Material: High-grade Steel
Brand Name: LuFeng
Safetyfeatures: Overheat Protection, Emergency Shutdown
Powersource: Electric / Gas
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High Precision PLC Control Lead Ingot Casting Machine With Automatic Ingot Pallet Device

High Precision Lead Ingot Casting Machine with Automatic Ingot Pallet Device

This high‑precision lead ingot casting machine is a continuous chain‑plate production equipment specially developed for lead smelting and secondary lead recycling enterprises. It integrates molten lead casting, cooling forming, and automatic ingot stacking into one complete production line, greatly simplifying the entire lead ingot manufacturing workflow.

Designed for large‑scale industrial production scenarios, this chain‑plate casting unit realizes automatic continuous operation from molten lead feeding to finished‑ingot collection. It effectively cuts heavy manual labor in traditional lead ingot production and lowers labor‑related safety risks in high‑temperature workshops. The optimized mold structure guarantees stable dimension and uniform weight of finished lead ingots, avoiding product deviation caused by manual pouring. With matched cooling system, molten lead solidifies rapidly and consistently. The whole line can work stably for long continuous shifts, and its output can be adjusted to fit different production capacities. It is well compatible with newly‑built lead smelting plants as well as waste lead‑acid battery recycling projects, significantly improving production efficiency and product consistency for lead processing enterprises.

Key Features
  • Heavy-duty chain-plate conveying structure for stable, long-term non-stop production
  • Designed to withstand harsh working environments in smelting workshops
  • Two optional heating modes: electric heating and gas heating
  • Segmented temperature control system maintains working temperature between 380-420°C
  • Reduces lead oxidation and slag generation
  • Produces lead ingots with neat appearance, uniform specifications, and reliable quality
  • Strong raw material compatibility for various lead sources
  • Adjustable feeding capacity to match different production requirements
Technical Specifications
Working Temperature380‑420 °C, adjustable to match different lead alloy compositions and casting process requirements, ensuring stable molten‑lead fluidity during continuous pouring.
Heating OptionsElectric or Gas Heating available. Both heating modes support precise temperature control; customers can select according to local energy cost and workshop infrastructure conditions.
Material CompatibilityWaste lead‑acid battery grids, pretreated lead paste, various lead alloy scraps, crude lead from smelting furnaces and secondary lead refining output.
Production CapacityConfigurable per project demand, suitable for medium to large‑scale lead smelting and recycling plants; continuous chain‑plate design supports long‑shift uninterrupted operation.
Ingot SpecificationStandard lead ingot mold size and weight customizable; finished ingots feature consistent dimension, smooth surface and uniform weight.
Cooling SystemStandard lead ingot mold size and weight customizable; finished ingots feature consistent dimension, smooth surface and uniform weight.
Control SystemEquipped with matched water‑cooling or air‑cooling unit to accelerate molten lead solidification and stabilize ingot forming quality.
Stacking FunctionIntegrated automatic ingot stacking module, neatly arranging finished lead ingots for convenient storage, transport and downstream processing.
Safety ProtectionEquipped with overload protection, emergency stop device and high‑temperature isolation guard to ensure safe operation in smelting workshop environment.
Operational Benefits

With compact overall layout and rational frame design, the machine saves valuable plant space and eliminates the need for complicated foundation construction. This lowers overall investment costs while enabling simple and efficient installation and commissioning.

The lead ingot casting machine adopts a highly‑integrated modular frame layout. All core functional units including casting, cooling and stacking are reasonably arranged within a compact footprint. It makes full use of limited workshop floor area, which is especially ideal for renovation projects with existing site space constraints. Complicated concrete foundation engineering is not required for standard deployment. On‑site installation work is simplified, shortening the whole equipment erection cycle. Customers can effectively cut civil‑construction investment and auxiliary material expenses. After on‑site positioning and connection of utilities, the unit can finish commissioning quickly and be put into formal production. It brings down both one‑time capital expenditure and early‑stage project preparation workload for lead smelting and recycling enterprises.

The built‑in automatic stacking function enables automatic collection and stacking of finished lead ingots, significantly reducing manual labor intensity and saving labor costs.

After lead ingots complete cooling and forming on the chain‑plate conveyor, the integrated stacking mechanism automatically picks up, arranges and piles finished products without frequent manual intervention. It avoids heavy repetitive manual carrying work in high‑temperature smelting environments, greatly lowering onsite labor intensity and reducing workers’ exposure to harsh operating conditions. The stacking height and arrangement mode can be adjusted according to customer storage and transportation requirements. Stable automatic stacking improves production continuity, cuts the number of on‑site operators required for the production line, and effectively reduces long‑term labor expenditure for lead smelting and recycling plants. Neatly stacked lead ingots also facilitate subsequent bundling, warehousing and outbound logistics handling.

Quality & Support
  • Core components constructed from wear-resistant materials for extended service life
  • Flexible customization options including ingot weight, line length, and production capacity
  • Export-standard plywood packaging for long-distance sea transportation
  • Complete technical documentation provided
  • Remote technical guidance and reliable after-sales support for global customers
China High Precision PLC Control Lead Ingot Casting Machine With Automatic Ingot Pallet Device factory
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