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Piston Liquid Filling Machine Featuring Servo Motor Driven Filling System and PLC Control for Consistent Packaging Output

Categories Piston Liquid Filling Machine
Model Number: CCG5000-6D
Applicable Bottle Size: Round Bottle: Φ80-140mm Height:140-340mm Flat/Square Bottle: L: 80-200mm W: 80-140mm H: 140-340mm
Supply Ability: 1PCS PER MONTH
Weight: About 2100kg
MOQ: 1 PCS
Filling Precision: 1000ml:±3g 5000ml:±5g
Price: $20000PCS
Packaging Details: WOODEN CASE
Product Feeding Height: 2400mm
Payment Terms: L/C, T/T
External Dimension: 1995×1113×2610mm(L×W×H)
Place of Origin: CHINA JIANGSU
Filling Volume: 1000-5000ml
Delivery Time: 30 WORK DAYS
Brand Name: JWIM
Capacity: 1000ml: ≤1200 BPH 5000ml:≤600 BPH
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Piston Liquid Filling Machine Featuring Servo Motor Driven Filling System and PLC Control for Consistent Packaging Output

1. Introduction

CCG5000-6D Intelligent Piston Filling Machine is suitable for the packaging of various water agents and high viscosity products. Whole machine is of in-line structure, driven by servo motor and volume metering filling principle, which realizes high precision of filling dosage. It adopts PLC control, human-machine interface, and the whole machine is easy to operate.


2. Machine Dimension



3.Technical Parameters

1Capacity

1000ml: ≤1200 BPH 5000ml:≤600 BPH

*Capacity differs from product, drum and product characteristic.

2Applicable Bottle Size

Round Bottle: Φ80-140mm Height:140-340mm

Flat/Square Bottle: L: 80-200mm W: 80-140mm H: 140-340mm


3Filling Volume

1000-5000ml

*Filling range differs from the product characteristic and product feeding.

4Filling Precision

1000ml:±3g 5000ml:±5g

*Precision differs from product, drum and product characteristic.

5Product Feeding Height2400mm
6Product Feeding DiameterDN40
7Filling Nozzle DiameterΦ26mm
8Min Opening Diameter≥Φ30mm
9Air Pressure0.6-0.8MPa
10Power Source~380V 50Hz/2.2KW
11External Dimension1995×1113×2610mm(L×W×H)
12WeightAbout 2100kg

4. Electrical Configuration

SNNameBrandPicture
1PLCSchneider
2HMISchneider
3InverterSchneider
4Servo SystemSchneider
5Counting SensorSICK
6Proximity SwitchSchneider
7Power SwitchSchneider
8Pressure GaugeSMC
9CylinderFTEC
10Solenoid ValveFTEC
11ButtonSchneider
12Alarm LightSchneider
13Circuit BreakerSchneider

5. Working Process



6. Advantage

6.1. It is widely used for the automatic filling from 1-5L agrochemical, chemical, fertilizer, personal care products, oil and other related industries.


6.2. Jinwang uses PLC control, servo motor drives the synchronous belt+stable operated double screw rod lifting structure to make sure the high precision of piston movement and filling. At present, top foreign packaging manufacturers all adopt this structure. Compared to similar products on the market, using a regular motor+encoder and chain transmission structure. After a long time of use, the chain has tensile properties, affecting filling accuracy and equipment stability.


6.4. Casting SUS316 filling heads which can be used for a long time. PTFE with good anti-corrosive properties is suitable for corrosive materials.


6.5. The whole machine uses the frame of Stainless Steel 304 that with perfect anti-corrosion effect. The stainless steel cover and the toughened glass door prevent the dirty air during filling from polluting the environment. Meanwhile, dimension Φ120mm exhaust outlet reserved on the top of the filling lancers which connected to the induced draught system for exhausting gas.


6.6. The machine uses France Schneider components, central control system which is stable, safe, green and low consumption of energy.


6.7. The filling machine does not fill when there is a shortage of bottles. At the same time, the filling machine is equipped with coordinated photoelectric devices on the back side. When the bottle is blocked due to poor bottle output, it automatically pauses the bottle output and achieves linkage function with the rear equipment.

China Piston Liquid Filling Machine Featuring Servo Motor Driven Filling System and PLC Control for Consistent Packaging Output factory
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