PLC Control Tape Rewinding Machine 15KW Automatic Tape Rewinder

Application

This automatic rewinding machine is specially designed for the production of kraft paper tape, paper tape, medical adhesive tape, wire harness tape, and other adhesive roll materials. With advanced dual-power traction technology and a highly integrated servo control system, it provides stable tension control, accurate rewinding, and efficient continuous operation for industrial tape converting.

Advanced Servo Motion Control System

Equipped with the HCFA (Hechuan) motion control system, the machine adopts comprehensive servo control for the entire production process, including rewinding, traction, label positioning, shaft exchange, material feeding, unloading, roller control, cutting, waste collection, and paper core supply. The fully synchronized system ensures high precision and reliable performance.

High-Efficiency Continuous Production

• High-precision indexing positioning structure with a 4-axis automatic exchange system enables uninterrupted roll changing and continuous production, greatly improving output efficiency.
• Intelligent automatic control reduces manual operation and increases production stability.

Premium Winding Performance

• Servo torque winding technology ensures accurate tension control and consistent roll quality.
• Automatic tension adjustment maintains stable winding force during start, stop, and speed changes.
• Advanced edge guiding system guarantees neat roll edges and smooth finished surfaces.
• Automatic pressure roller adjustment maintains the ideal contact gap between the roller and reel, ensuring uniform and wrinkle-free winding.

Intelligent Automatic Finishing

• Automatic smoothing rollers at the beginning and end of winding help achieve fast sealing with a clean, flat finish.
• Supports rewinding of various adhesive structures, including rubber-coated surfaces, liner peeling, adhesive-side rewinding, and base paper separation.

Convenient Material Loading & Handling

• Hydraulic automatic feeding system provides fast and effortless material loading, reducing labor requirements.
• Integrated material platform improves handling efficiency and minimizes material waste.
• Air expanding shaft enables quick roll installation and removal.
• Hydraulic lifting cylinder with automatic correction ensures accurate material positioning.

Precision Labeling & Length Measurement

• Servo-driven pulling and labeling module allows flexible adjustment of label length and position.
• Servo material drawing system provides accurate length calculation for consistent roll specifications.

Automatic Roll Collection System

• Mobile discharge platform stores up to 100 finished rolls, allowing convenient movement and easy connection with subsequent packaging or processing procedures.

Complete Automatic Production Process

The machine completes the entire operation cycle automatically, including:

1. Automatic paper tube loading
2. Servo-controlled tube threading
3. Material feeding
4. Automatic labeling
5. Precision cutting
6. Roll finishing
7. Finished roll discharge

This significantly improves production efficiency while reducing operator workload.

Reliable Tension & Cutting Control

• Magnetic powder brake with roll-diameter-based automatic tension adjustment provides accurate torque management.
• Tungsten steel circular knife delivers clean, precise cutting with excellent durability and long service life.

Safety Protection & Easy Operation

Multiple alarm functions improve operational safety, including:

• No material detection
• Film shortage warning
• Cutting fault alarm
• Paper core shortage protection

HCFA intelligent control interface supports one-button startup and quick specification changeover for easier operation.

Flexible Tape Processing Modes

Two different material running methods are available to meet different tape requirements:

• Paper tape / masking tape processing mode
• Acrylic adhesive tape processing mode

• Fully automatic rewinding with minimal manual intervention
• High-precision servo control for stable production
• Continuous operation with automatic shaft exchange
• Excellent tension consistency and roll appearance
• Fast material changeover and easy maintenance
• Suitable for multiple adhesive tape applications

Ideal for manufacturing and converting kraft paper tape, masking tape, medical tape, wire harness tape, acrylic tape, and other industrial adhesive roll products requiring high efficiency, accurate rewinding, and superior finished roll quality.

FAQ

1. Q: How do you ensure machine quality and stability?

A: We perform full load testing before delivery, with customer witness onsite or via video. We use proven core components and provide detailed manuals plus remote support for reliable operation.

2. Q: Can your equipment handle frequent product size changes?

A: Yes. Our modular design and recipe storage allow quick changeovers (time depends on model and product). We can customize tooling to fit your specific packaging range.

3. Q: We are new to automation. What support do you offer?

A: We offer turn-key service: layout planning, training, commissioning, and on-site guidance per contract. Remote diagnostics and field support are available when needed.

4. Q: What about after-sales and spare parts?

A: We stock common wear parts for prompt dispatch (logistics permitting). We provide preventive maintenance plans and remote troubleshooting, with on-site service arranged as necessary.