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Automation Streamlined PP Strap Band Extrusion Line Labor Optimized Winding Solution

Automation Streamlined PP Strap Band Extrusion Line Labor Optimized Winding Solution

Automation Streamlined PP Strap Band Extrusion Line Labor Optimized Winding Solution
Automation Streamlined PP Strap Band Extrusion Line Labor Optimized Winding Solution
Categories PP Strapping Band Production Line
Brand Name: CHUQI
Place of Origin: CHINA
MOQ: 1SET
Payment Terms: T/T
Supply Ability: 100SETS
Delivery Time: 60DAYS
Packaging Details: WOODEN BOX
Model Number: CQ-SPP75-4
Core Function: Automatic Stop at Length/Weight
Actuation Mechanism: Pneumatic Locking/Releasing Mandrel
Measurement Accuracy: Length Counting ±0.1%
User Interface: Visual Operation & Prompts
Labor Requirement: Minimal (Loading/Unloading Mainly)
Safety Design: Pneumatic Grip, Safe & Reliable
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Company Info.
Jiaxing Chuanqi Machinery Equipment Co., Ltd.
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Automation Streamlined PP Strap Band Extrusion Line Labor Optimized Winding Solution

Automation Streamlined: The Labor-Optimized Winding Solution
Product Overview
Traditional winding processes are highly labor-intensive, requiring constant monitoring for roll changes, weighing, and packaging. Our automatic winder revolutionizes this workflow by eliminating manual intervention through advanced automation features. Operators simply preset roll length or weight parameters via the intuitive touch screen interface and load empty paper cores. The system automatically completes the winding process, stops precisely at the preset value, and releases the mandrel for easy roll removal.
Key Features
  • Automatic Length Counting & Stop Control: High-precision measuring wheel with rotary encoder provides real-time length measurement with automatic deceleration and stopping at optimal removal position
  • Pneumatic Locking & Release: Pneumatic chuck or expanding shaft design enables effortless paper core locking and full roll release, eliminating traditional bolt fixation hazards
  • Intuitive Human-Machine Interface: Touch screen displays current length, target values, winding tension, and provides pre-alarm notifications for operator preparation
  • Ergonomic Roll Handling: Optimized roll removal height with optional hydraulic lift tables or trolleys to minimize physical strain
Technical Specifications
Parameter CategoryParameter ItemSpecification / Description
Automation FunctionsControl ModeStop at Length / Stop at Weight (scale required)
Length Counting Accuracy±0.1%
Pre-Alarm FunctionSupported (e.g., alarm at 95% of target)
Roll Change MechanismMandrel Locking MethodPneumatic Chuck / Pneumatic Expanding Shaft
Lock/Release Time≤ 10 seconds
Paper Core Adaptabilityφ150 - φ250 mm (inner diameter)
Operational ConvenienceRoll Removal HeightApprox. 800 - 1000 mm (adjustable)
Touch Screen DisplayReal-time length, speed, tension, status
Labor OptimizationRequired Operator InterventionPrimarily loading/unloading paper cores and full rolls
Number of Machines Manageable per PersonOne person can oversee winding of multiple lines
Frequently Asked Questions
Is the automatic length counting and stopping accurate? Could the length be short or excessively long?
Our length counting system utilizes a high-precision encoder mechanically coupled to a measuring wheel. The wheel features a polyurethane surface for enhanced friction and slip prevention, paired with a one-way bearing to ensure forward-only motion. System accuracy reaches ±0.1%. For example, setting 1000 meters results in an actual wound length between 999 and 1001 meters. The stop control employs pre-deceleration and position loop control to ensure precise stopping position. Years of practical application demonstrate that our length control fully meets commercial packaging accuracy requirements.
Could the pneumatically locked mandrel fling the paper core off during high-speed winding?
Absolutely not. When inflated, the pneumatic expanding shaft's rubber or leaf segments expand uniformly outward, generating immense static friction with the paper core's inner wall. This gripping force far exceeds the torsional force generated by strap tension during winding. Moreover, this grip applies 360-degree uniform force, unlike traditional clamping plates that can deform the core or create localized pressure points. Our design undergoes rigorous calculation and testing with a very high safety factor, making it a standard and reliable solution for high-speed automatic winding.
Product Tags:

PP Strap Band Extrusion Line

  

automated winding solution for strapping

  

Auto PP Strap Band Extrusion Line

  
China Automation Streamlined PP Strap Band Extrusion Line Labor Optimized Winding Solution factory

Automation Streamlined PP Strap Band Extrusion Line Labor Optimized Winding Solution

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