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XLH EtherCAT Bus Controller: Card-Type Design & High-Performance Core for Versatile Motion Control

XLH EtherCAT Bus Controller: Card-Type Design & High-Performance Core for Versatile Motion Control

XLH EtherCAT Bus Controller: Card-Type Design & High-Performance Core for Versatile Motion Control
XLH EtherCAT Bus Controller: Card-Type Design & High-Performance Core for Versatile Motion Control
Categories PLC Programmable Logic Controllers
Model Number: XLH
Certification: CE、UL、IEC、RoHS
Place of Origin: China
MOQ: 1
Price: $850- $2350
Payment Terms: L/C,D/A,D/P,T/T,Western Union,MoneyGram
Delivery Time: 3-5workdays
Type: Programmable Logic Controller
Warranty: Original Manufacturer's Warranty
Pakage: Original Pakage
Shipping Term: International Express（DHL/FEDEX/TNT/UPS/ARAMEX）/sea Freight / Air Freight / International Special Line
Freight Charge: For Industrial Equipment (e.g., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote
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Shanghai Fradwell Industrial Automation Co., Ltd.
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XLH EtherCAT Bus Controller: Card-Type Design & High-Performance Core for Versatile Motion Control

XLH EtherCAT Bus Controller: Card-Type Design & High-Performance Core for Versatile Motion Control
The XLH EtherCAT Bus Controller features a compact card-type design that saves installation space and enables flexible integration into various industrial control cabinets. Equipped with a high-performance core, it delivers fast data processing speeds and stable EtherCAT bus communication, ensuring precise synchronization of multiple motion axes. This controller is engineered to meet diverse motion control requirements across industries like automated assembly lines, CNC machinery, and robotics, providing reliable, efficient control solutions for complex production scenarios.
Key Features & Advantages
  • Compact Card-Type Design: Small footprint saves installation space, enabling flexible integration into various industrial control cabinets. Modular structure allows quick disassembly, assembly, maintenance and upgrading.
  • High-Performance Computing Core: Equipped with high-performance processing chip for fast data calculation speed and high-precision synchronous control of multi-axis motion.
  • High-Efficiency EtherCAT Bus Communication: Achieves millisecond-level data transmission and device interconnection, supporting multi-node distributed control with stable real-time performance.
  • Versatile Motion Control Compatibility: Compatible with multiple motion modes including point-to-point motion, interpolation motion, and speed/torque control for diverse industrial applications.
  • Industrial-Grade High Reliability: Uses industrial-grade components with excellent anti-electromagnetic interference and wide temperature resistance for harsh factory environments.
Core Technical Specifications
Parameter CategoryParameter ItemXLH Series Specifications
Core ProcessorCPU Frequency1GHz, High-performance Industrial-grade Processor
Program Processing Speed0.02-0.05μs/Instruction
User Program Capacity2MB (Up to 4MB for Some Models)
Data StorageFlashROM Power-off Retention
Motion Control CapabilityMaximum Controlled Axes32 Axes (Synchronization Cycle 1.0ms/32 Axes)
Synchronization Cycle250μs/4 Axes; 500μs/8 Axes; 1ms/16 Axes; 2ms/32 Axes
Motion FunctionsJogging, Interpolation (Linear/Circular/Helical), Electronic Cam, Synchronous Following
Electronic CamUp to 64 Cam Table Instances, Max. 65535 Key Points Per Table
EtherCAT BusMaximum Bus Nodes32 Nodes, Compatible with EtherCAT Protocol Slave Devices
Synchronization MethodDistributed Clock (DC) with Microsecond-level Synchronization Accuracy
Communication Rate100Mbps (100BASE-TX)
I/O & ExpansionBasic I/O Points24/32 Points (12/14 Inputs, 12/16 Outputs)
Expansion Capability16 Right-side Expansion Modules + 1 Left-side ED Module
High-speed CountingMax. 200kHz for Single-phase, Max. 100kHz for AB-phase
Communication InterfacesStandard Interfaces1×RS232, 1×RS485, 2×RJ45 (Including 1 EtherCAT Port)
Supported ProtocolsModbus-TCP, TCP/IP, EtherCAT
Physical & EnvironmentalDimensions (Card-type)Approx. 83.6×111.5×85mm (For 32-axis Model)
Operating Temperature0-55℃, No Condensation
Humidity Range5%-95% (Non-condensing)
Protection ClassIP20
Insulation VoltageDC 500V, Insulation Resistance ≥2MΩ
XLH Series Model Comparison
Model No.Core ProcessorMax Controlled AxesBasic I/O ConfigurationSynchronization CycleUser Program CapacityKey FeaturesTarget Applications
XLH-16A08800MHz Industrial CPU16 Axes16 Inputs / 8 Outputs1ms/16 Axes2MBCompact card design, cost-effective, basic interpolation & electronic camSmall-scale automated assembly lines, packaging machinery
XLH-24A161GHz High-performance CPU24 Axes24 Inputs / 16 Outputs1.5ms/24 Axes3MBHigh-speed EtherCAT communication, multi-protocol support, strong anti-interferenceCNC engraving machines, material handling robots
XLH-32A321.2GHz High-end Industrial CPU32 Axes32 Inputs / 32 Outputs2ms/32 Axes4MBUltra-high precision distributed clock synchronization, 64 cam table instancesHigh-precision CNC machining centers, multi-axis robotic workstations
Installation & Operation Guidance
Common Installation Issues
Controller fails to start after powering on at overseas factory
Likely voltage mismatch. Domestic devices are designed for 380V, but many countries use 220V industrial power. Use a 3-phase 220V-to-380V step-up transformer to avoid undervoltage protection or power module damage.
EtherCAT bus devices disconnect intermittently with frequent data packet loss
Keep control cables at least 10cm away from high-power equipment. Ensure all devices share a single star grounding point with the controller's dedicated grounding terminal tightly connected to prevent electromagnetic interference.
Local inspections reject equipment due to certification standards
Confirm device has required regional certifications (CE for EU, UL 508 for US). Prepare certification documents in advance and complete supplementary tests if needed to avoid project delays.
Controller overheats and crashes in tropical environments
Ensure operating temperature stays within 0-55℃ range. Install cooling fans or heat sinks if no air conditioning. Maintain proper ventilation and avoid sealed cabinets. Regular dust cleaning prevents heat dissipation blockage.
Technical Operation Solutions
EtherCAT bus fails to connect with servo drives during commissioning
Verify servo's EtherCAT ID matches XDPPro configuration. Use shielded twisted pair cables with proper grounding. Confirm third-party servos support CoE (CANopen over EtherCAT) protocol.
PLC reports power supply errors despite correct 24VDC voltage
Add stabilized DC power supply to handle voltage fluctuations common in overseas grids. Ensure power cables are sufficiently thick to prevent voltage drop over long runs.
Program downloads but motion control functions don't work
Activate motion control license and input actual axis parameters (acceleration, soft limits). Set correct EtherCAT cycle time (1ms for 16+ axes) to prevent motion lag.
Can't connect to PLC remotely for troubleshooting
Ensure factory firewall allows XDPPro communication port (port 502 for Modbus-TCP). Set up VPN connection for dynamic IP environments. Use industrial Ethernet instead of Wi-Fi for stable remote access.
Product Tags:

EtherCAT bus controller card

  

high-performance motion control PLC

  

versatile industrial control card

  
China XLH EtherCAT Bus Controller: Card-Type Design & High-Performance Core for Versatile Motion Control factory

XLH EtherCAT Bus Controller: Card-Type Design & High-Performance Core for Versatile Motion Control

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