ID90 Electric Pipe Beveling Machine
Precision Internal-Mounted Cold Cutting Tool for Small Diameter
Pipes
The ID90 Electric Pipe Beveler Machine is a compact,
high-performance tool engineered for precision weld end prep on
pipes with inside diameters ranging from 0.98" to 3.11" (Φ25-79
mm). Designed for internal mounting, this cold cutting machine
delivers fast, repeatable beveling, facing, counterboring, and
compound angle prep—without heat input, material distortion, or
risk of HAZ (heat-affected zone).
Ideal for small-bore pipelines in power plants, chemical
processing, offshore rigs, and pipe fabrication yards, the ID90
combines a self-centering clamp system, modular jaw setup, and
multiple motor drive options for unmatched versatility in confined
or elevated workspaces.
Key Features
- Cold Machining Process: Performs all cutting operations without thermal input—preserving
metallurgical properties and ensuring defect-free weld zones.
- Versatile Cutting Functions: Supports beveling (V, U, J), facing, counterboring, and
chamfering. Tool bits are easily interchangeable to suit various
weld joint configurations and bevel angles (0°-45°).
- Self-Centering ID Mount: Three-jaw internal clamping system ensures rapid alignment and
stability during machining—especially beneficial in vertical or
overhead applications.
- Multi-Material Compatibility: Designed for use on carbon steel, stainless steel, and high-alloy
materials—ideal for demanding industrial applications.
- Compact and Portable: Weighing just 9.5 kg, the ID90 is lightweight yet rugged, suitable
for both in-shop prep and field operations where mobility is key.
Specifications
| Item | IDE-90 | IDP-90 | IDB-90 |
|---|
| Drive Type | MT electric motor | Pneumatic motor | Bosh Electric motor |
| Motor Power | 220-240 V, 50/60 Hz | 1.3 m³/min @ 0.6 Mpa | 220-240 V, 50/60 Hz |
| Motor Power | 0.9 Kw (1.21 Hp) / 4.5 A | 1.0 Kw (1.34 Hp) | 1.0 Kw (1.34 Hp) |
| Cutting Range (ID-OD) | Φ25-89 mm (0.98"-3.50") | Φ25-89 mm (0.98"-3.50") | Φ25-89 mm (0.98"-3.50") |
| ID Mounting Range | Φ25-79 mm (0.98"-3.11") | Φ25-79 mm (0.98"-3.11") | Φ25-79 mm (0.98"-3.11") |
| Wall Thickness | ≤15 mm (0.59") | ≤15 mm (0.59") | ≤15 mm (0.59") |
| Feed Stroke | 20 mm (0.79") | 20 mm (0.79") | 20 mm (0.79") |
| Rotation Speed | 65 rpm | 46 rpm | 48 rpm |
| Working Weight | 9.5 Kg | 8.5 Kg | 9.5 Kg |
| Shipping Weight | 17 Kg | 16 Kg | 17 Kg |
| Crate Dimensions | 650×500×190 mm | 650×500×190 mm | 650×500×190 mm |
Drive Options
The ID90 Pipe Beveler Machine is available with multiple drive
configurations to meet different job site conditions and user
preferences. Choose from electric or pneumatic drive systems, each
optimized for performance and efficiency.
IDE90 - MT Electric Drive
Powered by a 0.9 kW (1.21 Hp) MT electric motor, operating at
220-240 V, 50/60 Hz. This configuration offers reliable, steady
torque output—ideal for environments with stable electrical access
and consistent workload demands.
IDB90 - Bosh Electric Drive
Equipped with a 1.0 kW (1.34 Hp) Bosh motor, 220-240 V, 50/60 Hz.
Renowned for durability and smooth operation, the Bosh drive
provides higher power output, making it a preferred choice for
precision work in shop settings.
IDP90 - Pneumatic Drive
Driven by a 1.0 kW (1.34 Hp) air motor, requiring 1.3 m³/min at 0.6
MPa. The pneumatic option is ideal for hazardous or explosive
environments and remote job sites where compressed air is readily
available, ensuring safe and efficient operation.
Industries and Applications
Power Generation
The ID90 pipe beveling machine plays a vital role in modern power
generation facilities including coal-fired, gas turbine, nuclear,
hydro, and renewable energy plants. Its precision and portability
make it ideal for in-situ weld preparation on high-pressure steam
lines, superheaters, boiler tubes, and heat exchangers. During
planned outages or maintenance cycles, the machine facilitates
efficient on-site fabrication and retrofitting with minimal
disruption to plant operations.
Oil and Gas Exploration and Processing
Designed for the rigors of oilfield environments, the ID90 is ideal
for upstream, midstream, and downstream applications—whether at
refineries, offshore platforms, or pipeline terminals. Its
compatibility with pneumatic drives allows safe use in explosive or
ATEX-classified zones. The machine performs smooth beveling on
carbon steel, stainless, and alloy pipes used in process units,
risers, separators, and transport lines—enhancing weld quality
under extreme conditions.
Chemical and Petrochemical Facilities
In chemical processing plants, where pipes frequently convey
corrosive fluids, volatile compounds, or superheated media, the
ID90's cold cutting technique prevents thermal damage and ensures
clean edges. Its precision cutting enhances joint reliability for
pipelines in reactors, heat exchangers, distillation towers, and
safety systems. The machine's ability to handle high-alloy
materials helps meet strict regulatory standards in hazardous
environments.
Pipeline Installation and Maintenance
Whether in cross-country pipeline projects or emergency shutdown
maintenance, the ID90 delivers reliable beveling with fast setup
and minimal tooling. It is especially valuable in remote locations
or tight access sites where conventional cutting tools are
impractical. The machine's lightweight design and modular jaws
ensure secure internal mounting and consistent results, even under
uneven terrain or harsh weather conditions.
Mounting Range
| Jaw block No. | ID Mounting Range |
|---|
| Ramp 01 | Φ25-29.5 mm (0.984"-1.161") |
| Ramp 02 | Φ29.5-34 mm (1.161"-1.339") |
| Ramp 03 | Φ34-38.5 mm (1.339"-1.516") |
| Ramp 04 | Φ38.5-43 mm (1.561"-1.693") |
| Ramp 03 + Jaw 01 | Φ43-47.5 mm (1.693"-1.870") |
| Ramp 04 + Jaw 01 | Φ47.5-52 mm (1.870"-2.047") |
| Ramp 04 + Jaw 02 | Φ52-56.5 mm (2.047"-2.224") |
| Ramp 04 + Jaw 03 | Φ56.5-61 mm (2.224"-2.402") |
| Ramp 04 + Jaw 04 | Φ61-65.5 mm (2.402"-2.579") |
| Ramp 04 + Jaw 05 | Φ65.5-70 mm (2.579"-2.756") |
| Ramp 04 + Jaw 06 | Φ70-74.5 mm (2.756"-2.933") |
| Ramp 04 + Jaw 07 | Φ74.5-79 mm (2.933"-3.110") |
Toolbit Options
Frequently Asked Questions
Q1: What is the cutting range of the ID90?
A: The ID90 supports pipe outer diameters from 0.98 inches to 3.50
inches (25 mm to 89 mm) and internal diameters from 0.98 inches to
3.11 inches (25 mm to 79 mm).
Q2: What is the maximum wall thickness the ID90 can handle?
A: The ID90 can machine pipes with a wall thickness up to 0.59
inches (15 mm), making it suitable for thick-walled pipes in
demanding industrial applications.
Q3: What machining operations can the ID90 perform?
A: The machine supports beveling (including V, U, and compound
bevels), facing, counterboring, and J-prep operations—all using
cold cutting methods that prevent heat-affected zones.
Q4: How portable is the ID90 for field work?
A: The working weight ranges from 8.5 kg to 9.5 kg depending on
drive type, with a compact design and a self-centering clamp
enabling quick setup in tight or elevated spaces.
Q5: What materials are compatible with the ID90?
A: It works with carbon steel, stainless steel, and alloy pipes,
commonly found in power generation, chemical, oil and gas, and
pipeline maintenance industries.
Pipe Beveler Selection Table
| Model | ID Mounting Range | Cutting Range (ID-OD) |
|---|
| ID30 | Φ15-28 mm (0.59"-1.10") | Φ15-36 mm (0.59"-1.42") |
| ID90 | Φ25-79 mm (0.98"-3.11") | Φ25-89 mm (0.98"-3.50") |
| ID120 | Φ40-112 mm (1.57"-4.41") | Φ40-120 mm (1.57"-4.72") |
| ID159 | Φ60-160 mm (2.36"-6.30") | Φ60-159 mm (2.36"-6.26") |
| ID219 | Φ65-215 mm (2.56"-8.46") | Φ65-219 mm (2.56"-8.62") |
| ID252 | Φ80-260 mm (3.15"-10.24") | Φ80-273 mm (3.15"-10.75") |
| ID352 | Φ145-345 mm (5.71"-13.58") | Φ145-356 mm (5.71"-14.02") |
| ID426 | Φ250-426 mm (9.84"-16.77") | Φ250-426 mm (9.84"-16.77") |
| ID630 | Φ300-630 mm (11.81"-24.80") | Φ300-630 mm (11.81"-24.80") |
High Accuracy Pipeline Beveling Machine Portable Pipe Beveling Machine 11.81"-24.80"
