Automotive Wire High Speed Extrusion Production Line 1500m/min

Automotive Wire High Speed Extrusion Production Line 1500m/min

The Steps of the Cable Extrusion Process
Material Loading: The process begins with loading the raw material into the hopper. This material is typically in pellet or powder form and must be carefully measured to ensure consistency.
Melting and Mixing: As the material enters the extruder barrel, it is heated and mixed by the rotating screw. The temperature and speed must be carefully controlled to achieve the desired viscosity and homogeneity.
Extrusion Through the Die: The molten material is then forced through the die, shaping it into the desired cable form. The die must be precisely engineered to produce cables with exact dimensions and characteristics.
Cooling and Solidification: The freshly extruded cable passes through a cooling system, which rapidly solidifies the material to retain the shape imparted by the die. The cooling process must be carefully controlled to avoid internal stresses and defects.
Pulling and Inspection: The solidified cable is continuously pulled through the cooling system to maintain a consistent extrusion speed and diameter. Throughout this stage, the cable undergoes rigorous inspection for any surface defects or dimensional inconsistencies.
Winding and Packaging: Finally, the finished cable is wound onto spools or reels, ready for quality testing, packaging, and shipment.

The automated production line is specially used for the manufacturing of wires and cables, which can realize the continuous insulation coating of metal conductors (copper/aluminum). The winding and packaging can be matched with KPS cone-shaped reel fully automatic wire taking-up machine, double-head coiling machine, double-reel semi-automatic wire taking-up machine, etc.

Application

The production line is suitable for single-color, single-color strip, double-color strip, and full-cover extrusion of thermoplastic insulation materials such as PVC, PP, PE, XLPE, and low-smoke halogen-free, meeting the German, Japanese, Korean, Italian and other series of automotive wire insulation extrusion.

Suitable conductor:0.22mm²--6mm²;

Finished outer diameter: φ1.2mm-φ5mm;

Line speed: KPS take-up Max1500m/min;

Double-head coiling machine: Max1000m/min;

Double-reel semi-automatic take-up: Max1000m/min;

Specification

Changzhou Kunbo Electromechanical Technology Co., Ltd. was founded in 2008 witha registered capital of 5 million.It is a high-tech enterprise integrating R&D,professional design,production,sales and service of wire and cable equipment.

The company is located in the rich and beautiful Yangtze River Delta,a historicaland cultural city—--Changzhou,Jiangsu.Covering an area of more than 10 acres anda building area of about 10,000 square meters,we have been committed to-improvingthe automation of wire and cable equipment,constantly absorbing advanced technologiesfrom Germany and Japan,making continuous improvement and innovation of products,and inheriting the business philosophy of "safe,stable,high-speed and efficienttechnology into productivity".Products are distributed all over tho country and exportedto more than 10 countries including Spain,Russia,Germany,South Korca,Indonesia,Bangladesh,Vietnam,Armenia,Sri Lanka,Fiji,ete.,and are well received by theindustry and customers.

After years of rescarch and development by our technical staff,we have madetechnological breakthroughs in high-speed automotive lines,new energy silicone rubberline extrusion production lines,one-step photovoltaic line string extrusion produclionlines,one-step PVC +nylon string extrusion production lines,Teflon extrusionproduction lines,cte.,solving technical and process problems and difficulties in theactual production process for customers.

We take talent as the foundation,technological innovation wins the future,andbased on pragmatism,integrity,pioncering innovation,excellence,and customersatisfaction as the core values,we serve our customers with the best quality productsand a complete after-sales system!