23238 Spherical Roller Bearings: A Reliable Choice For Heavy-Duty
Industrial Scenarios
In the operation system of heavy machinery, the performance of
bearings directly determines the stability and service life of
equipment. The 23238 spherical roller bearing, with its unique
structural design and excellent load-carrying capacity, has become
a core supporting component for large-scale equipment in industries
such as metallurgy, mining, and electric power.
Structural Design and Core Advantages
The 23238 spherical roller bearing adopts a double-row spherical
roller structure. The inner ring has ribs on both sides, while the
outer ring has no ribs and the raceway is spherical. This design
endows it with two core advantages: first, superior radial load-carrying capacity. The double-row rollers distribute the load evenly, enabling it to
easily handle radial forces of up to millions of newtons; second, excellent self-aligning performance. It allows an angular deviation of ±2°~3° between the shaft and
the bearing housing, which can effectively compensate for
installation errors, shaft deflection, and housing deformation,
significantly reducing additional stress caused by misalignment and
minimizing bearing wear.
Accurate Dimensional Parameters
- Inner diameter: 190mm, which is compatible with the main shaft diameter of large
equipment, ensuring a tight fit with the shaft diameter to avoid
slipping or eccentricity during operation.
- Outer diameter: 340mm, the large outer diameter provides sufficient structural
strength for the bearing, matching the bearing housing
specifications of heavy-duty equipment.
- Width: 120mm, the widened design further enhances the axial stability of
the bearing, enabling it to better withstand bidirectional axial
loads.
- Chamfer size: Generally 3mm, facilitating guidance during installation and
reducing collision damage with equipment components.
Key Performance Indicators
- Rated dynamic load: There are slight differences among products of different brands.
The rated dynamic load of mainstream brands is generally between
1400kN and 1600kN (for example, a well-known brand can reach
1,580,000N), which can meet the dynamic load requirements of
equipment during long-term high-speed operation.
- Rated static load: Usually in the range of 2300kN to 2500kN (approximately
2,400,000N), it can stably support static loads when the equipment
is shut down or started at low speed, preventing permanent
deformation of the bearing.
- Limiting speed: About 900rpm when lubricated with grease, and can be increased to
1200rpm when lubricated with oil. The specific value is affected by
the lubrication method, working temperature, and installation
accuracy, making it suitable for medium and low-speed heavy-duty
working conditions.
Materials and Processes
- Bearing rings and rollers: High-purity 52100 chromium bearing steel is used. After quenching
and tempering, the hardness can reach HRC60~65, which has extremely
high wear resistance and contact fatigue strength, ensuring a long
service life under heavy loads.
- Cage: Common materials are brass or stamped steel. Brass cages are
suitable for higher speeds and corrosive environments, while steel
cages perform more stably under impact loads, and can be flexibly
selected according to working conditions.
- Surface treatment: Some high-end products undergo super-finishing and phosphating
treatment on the raceway to reduce the friction coefficient,
improve rust resistance, and adapt to humid or dusty industrial
environments.
Application Fields
- Metallurgical equipment: In equipment such as work rolls of rolling mills and mold
oscillators of continuous casters, it can withstand alternating
loads in high-temperature environments, ensuring the continuity of
steel rolling.
- Mining machinery: In the main shaft systems of crushers and ball mills, it can cope
with severe impacts and dust pollution during ore crushing,
reducing the number of equipment shutdowns for maintenance.
- Heavy machine tools: Used for spindle support of large vertical lathes and boring
machines, providing stable rotation accuracy when processing heavy
workpieces to ensure processing quality.
- Wind power generation: Adapted to the yaw and pitch systems of megawatt-level wind
turbines, it compensates for tower deformation through
self-aligning function under strong wind loads, ensuring efficient
operation of wind turbines.
With its strong load-carrying capacity, excellent aligning
performance, and durability, the 23238 spherical roller bearing has
become an indispensable key component in the heavy industry field,
providing a solid guarantee for the stable operation of various
large-scale equipment.