Dual-Channel Automatic Vision Counting Machine: Zero-Error Hardware Components Packaging

Features Overview of Dual-Channel Automatic Vision Counting Machine: Zero-Error Hardware Components Packaging

Principles Underlying Visual Counting Packaging Machines

Initial Material Arrangement: The process commences with the proper alignment and conveyance of materials. In many cases, a vibration - based feeder system is employed. For example, in the packaging of small electronic parts like connectors, the vibrating feeder gently agitates the parts, causing them to move along a specific path in a single - layer or organized manner. This ensures that each part can be clearly imaged by the camera. Optical Scanning and Image Acquisition: A high - speed camera, with its high - resolution capabilities, then scans the moving items. The camera is calibrated to capture images at a rapid rate, ensuring that no item is missed. When counting small pills in the pharmaceutical industry, the camera captures the shape, color, and any identifying markings on each pill. The images are then transferred in real - time to a powerful image - processing unit. Advanced Image Analysis: Inside the image - processing unit, complex algorithms come into play. These algorithms are designed to recognize and distinguish individual items. They analyze the shape, size, and other visual features of the objects in the images. For instance, in the packaging of food items like raisins, the algorithm can differentiate between raisins and any foreign particles or damaged raisins based on their shape, color, and texture. By comparing the captured images with pre - stored templates or by using pattern - recognition techniques, the system accurately determines the number of items present. Packaging Execution: Once the counting is complete, the information is relayed to the packaging mechanism. The packaging equipment is then triggered to dispense the correct number of items into the appropriate packaging, whether it be a pouch, a box, or a bottle. In the case of packaging small toys, the counted toys are precisely placed into plastic blister packs for retail sale.

Feature Picture of Intelligent accurate visual counting machine for industry products