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Quenched And Tempered Forged Flanges For Large Gear Assemblies

Categories Forged Steel Flanges
Brand Name: Tiangong
Model Number: TG-193
Certification: ISO9001, ISO14001,ISO45001
Place of Origin: Changzhou, China
MOQ: 1
Price: 1000
Payment Terms: T/T
Supply Ability: 56000 Tons per year
Delivery Time: 30-45days
Packaging Details: Pallet
Face Type: Raised Face, Flat Face, Ring Type Joint
Materials: carbon Steel,alloy Steel Chinese brand
Thickness: Customized ,Leave allowance as per drawing
Technics: Froged
Production Process: Forging+heat treatment+rough machining
Features: High Strength|Resistant To Corrosion
Packge: Wooden Case or as customer's request
Surface treatment: Anti-rust oil
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Quenched And Tempered Forged Flanges For Large Gear Assemblies

Quenched and Tempered Forged Flanges for Large Gear Assemblies

Quenched and tempered forged flanges are engineered for use in heavy-duty gear assemblies, where high strength and dimensional accuracy are critical. Manufactured from premium alloy or carbon steels, these flanges undergo controlled forging and heat treatment to achieve excellent toughness, wear resistance, and fatigue strength. The quenching and tempering process ensures a refined microstructure, delivering long service life even under continuous torque and vibration loads.

Product Features:

  • Manufactured from high-quality alloy and carbon steels

  • Quenched and tempered for enhanced toughness and fatigue resistance

  • Excellent wear resistance and dimensional stability

  • Reliable performance under continuous torque and vibration

  • Long service life in heavy-duty applications

Applications:

  • Large gear assemblies in wind power equipment

  • Metallurgical and mining machinery

  • Port cranes and lifting systems

  • Heavy-duty transmission and drive systems


CategoryDetails
Material Options4140, 4130, 4340, 4330, 1.7225, 35#, 45#, 20CrMnTi, 20CrNi2Mo, 20CrMnMo, 18CrNiMo7-6, 42CrMo, 20CrNo, 35CrMo
Forging EquipmentHydraulic hammers: 5T / 8T / 12T – capable of producing heavy-duty flanges with stable forging performance
ApplicationSpecifically designed for large gear assemblies and heavy-duty power transmission systems, ensuring high torque transfer and durability
Manufacturing ProcessOpen-die forging → Heat treatment (Q+T) → Rough machining → Precision finish machining
Forging Ratio≥ 3, providing refined grain structure and improved mechanical properties
Delivery Condition- Rough machining: Normalized & tempered (N+T)- Finish machining: Quenched & tempered (Q+T)
Testing & InspectionSpectrograph, ultrasonic testing device, tensile & impact test machines, metalloscope, external micrometer, bore dial indicator, hardness testers, etc.
Service ScopeOne-stop solution: forging, heat treatment, machining, packaging, inland logistics, customs clearance, and maritime transport, with strong focus on quality consistency and customer requirements


Process Flow:
Material verification → unloading and receiving → quality check → controlled preheating → forging operation → heat treatment → intermediate inspection → rough machining → NDT testing → final inspection → protective packing → shipment.


Contact Us for Precision Alloy Steel Forgings
Looking for forged components in 42CrMo or alternative alloy grades?
We provide flexible batch sizes, rapid lead times, and international delivery with complete material certification.
Reach out today for a prompt quotation and dependable engineering support.

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