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KF300 Kiln Inlet Online Gas Monitoring Accurate Emission Analysis for Cement Plant Safety & Efficiency

Categories Metallurgical Industry Online Monitoring and Analysis System
Description: High-precision kiln inlet gas analyzer for cement plants, ensuring safety, efficiency, and emission compliance.
Stock: In stock 100pcs
MOQ: MOQ 1pc
Price: USD26000
Payment Terms: T/T
Shipping Method: Express
Product Name: Online gas monitoring system
Measurement Gases: Up to 5 types (e.g., CO₂, CO, NOx, SO₂, O₂)
Sampling Method: Heated extraction with QT100 probe
Max Flue Gas Temperature: 1,200 °C (sampling probe heating 120–180 °C adjustable)
Automation Features: Auto sampling, purging, calibration, fault diagnosis, alarms
Output: RS232 / RS485 (Modbus), 4–20 mA analog output
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KF300 Kiln Inlet Online Gas Monitoring Accurate Emission Analysis for Cement Plant Safety & Efficiency

KF300 Online Gas Monitoring System

Product Description

The KF300 Kiln Inlet Online Gas Monitoring System from Kelisaike Safety is a high-performance solution designed specifically for the demanding operating conditions of cement plants. Using advanced heated extraction technology and a specialized QT100 sampling probe, it delivers accurate, real-time analysis of key gaseous pollutants such as CO₂, CO, NOx, SO₂, and O₂—directly from the kiln inlet, decomposition furnace, or preheater outlet.

Engineered for extreme environments, the KF300 operates reliably in flue gas temperatures up to 1,200 °C and dust concentrations of 2,000 g/m³, while withstanding corrosive gases such as SO₂. The pretreatment system features imported components to resist water, dust, corrosion, and clogging, ensuring continuous operation with minimal maintenance.

The integrated WT300 multi-gas infrared analyzer supports up to five gas channels with high measurement accuracy, rapid response time (<25s), and versatile data outputs including RS232/RS485 (Modbus) and 4–20 mA analog signals. Combined with the BRG100 heat-tracing sampling pipe, the system maintains sample integrity even in low ambient temperatures or humid conditions.

Automation is at the core of the KF300 design, featuring automatic sampling, purging, calibration, fault self-diagnosis, and alarm functions. This reduces manual intervention, lowers operational costs, and ensures consistent data quality for process optimization, safety assurance, and environmental compliance.

With its robust construction, intelligent control software, and industry-proven sampling technology, the KF300 is the ideal solution for cement producers seeking to improve clinker quality, reduce fuel consumption, and meet strict emission standards—all in one integrated system.


Flue Environmental Parameters

ProjectIndicators
ChannelMax 5 measured gases
Ccnfiguration information includes
Measuring gas type
Measurement range
Measuring error
Response timeGeneral: <25s (t90@60L/h Constant flow)
Warm time3min~30minn @ambient 20℃(accord different detector configuration)

Digital Res. (@zero


General:
-0.01vol% in case of percent range(e.g. 0.001vol% for BMBT O2 channel)
-0.1 umol/mol in case of umol/mol range
Analog output4~20mA
CommunicationStandard RS232, RS485 with modbus protocol
FuseFuse current: 3A, Blow characteristic: Fast Acting
Data interface4-way switch input; 8-way relay output
Communication Interface1-way RS-232,1-way RS-485(supports Modbus protocol)
Power220 V AC/50 Hz 100 W

China KF300 Kiln Inlet Online Gas Monitoring Accurate Emission Analysis for Cement Plant Safety & Efficiency factory
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