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300kN Crush & Nail Penetration Tester Battery Safety Test Chamber

Categories EV Battery Testing Equipment
Brand Name: Sinuo
Model Number: SN554B-30T
Certification: Calibration Certificate (Cost Additional)
Place of Origin: China
MOQ: 1
Price: Customized
Payment Terms: T/T
Supply Ability: 1 sets/month
Delivery Time: 45 days
Packaging Details: Other
Battery size: 300*300*250mm
Battery weight: 18kg-30kg
Test space: 1000×1000×1000mm(W*D*H)
Equipment dimensions: 1200×1500×1850mm
Crush acupuncture speed: 0.1-83mm/s (adjustable)
Equipment structure: Box-type structure
Pressure range: 1~300kN
Displacement: 0~300mm
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300kN Crush & Nail Penetration Tester Battery Safety Test Chamber


300kN Crush & Nail Penetration Tester Battery Safety Test Chamber


Complied Standards & Clauses



Conforms to SAE J2464 Standard (Clause 4.3.3.1: Penetration Test; Clause 4.3.6.1: Crush Test), AIS 038 crush test in page no. 79 of 106 cl.no. 3.2, Nail penetration test in page no. 101 of 106 cl.no. 3.3.2 (a), IEC62133-2012, IS0 12405-4:2018, etc.


Equipment Overview



The Battery Crush and Nail Penetration Test Chamber is a high-precision safety testing system designed for single cells and power battery modules. With a maximum force of 300kN, this advanced tester accurately evaluates battery safety under extreme conditions, including crushing, deformation, and short-circuit scenarios.

Equipped with real-time voltage, force, displacement, and speed monitoring, the system ensures precise control throughout the test. The intuitive software allows you to set test conditions based on pressure, deformation, or voltage — individually or in combination — and automatically stops the test when any condition is met.

The dedicated control motherboard records all critical data and communicates instantly with the computer, enabling easy data tracking, comparison, and report generation. Ideal for battery manufacturers and R&D labs, this tester ensures compliance with international safety standards while providing reliable, repeatable results.


Technical Parameters



User battery cell size

Maximum size (length x width x height): 300*300*250mm, weight: 18kg-30kg

Test space1000×1000×1000mm (width, depth and height)
Power25KW
Dimensions1200×1500×1850mm (width, depth and height, subject to actual design)
Weight (approx.)800kg
Smoke exhaust portSmoke exhaust port is 100mm in diameter
Test holeA 50mm hole is opened on each side
Pressure range1~300kN, sensor maximum range 306kN
Drive methodServo Motor +Electric cylinder drive
Pressure resolution0.01kN
Pressure accuracy±1%FS
Pressure holding time0~99min59s, can be set
Crush acupuncture speed0.1-83mm/s (adjustable)
Speed ​​accuracy0.1mm/s~5mm/s, accuracy ±0.05mm/s; 5mm/s~83mm/s, accuracy ±0.1mm/s
Speed ​​resolution≤0.01mm/s
Displacement0~300mm
Displacement accuracy±0.1mm
Steel needle

1) Specifications: Φ3mm, Φ4mm, Φ5mm, Φ6mm, Φ8mm, Φ20mm

2) Length: L=200mm

3) Material: Heat Treatment of Steel

4) Angle: 45°~60°

5) Quantity: 2 each

Unit conversionKgf, N, kN
Crush head

1, R75*250mm semi-cylinder, easy to disassemble.

2, 2R75*250mm semi-cylinder, easy to disassemble.


Flat crush head

With a flat crush head

1. Semi-cylinder crush head: radius is 100mm, i.e., R100mm * 250mm. (Customize according to customer’s requirement)

2. Flat crush head.

Crush needle directionCrush and acupuncture from top to bottom
Force displayComputer display
Sensor resolution1/10000
Temperature acquisition systemTemperature acquisition frequency: 100ms
Temperature acquisition range 0~+1000℃
Temperature resolution: 0.1℃
Temperature acquisition channel: 2 channels
Temperature measurement accuracy: ±0.5℃
Voltage acquisition systemVoltage sampling frequency: 100ms
Voltage acquisition accuracy: ≤±0.5%FS
Resolution: 10mV
Voltage acquisition range: 0~100V
Voltage acquisition channel: 1 channel
Sampling line length2m
Acquisition frequency≥50Hz
Cutoff conditionPressure, voltage and deformation can be set separately and monitored simultaneously. The test can be stopped as long as any one or more variables reach the set value.
Equipment structureBox-type structure
Power Supply380V
Control methodRemote computer control, distance ≥10m
Details


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