EV Charging Plug And Socket Temperature Rise Test System With High Current Output | IEC 62196-3

This advanced test system is designed in compliance with IEC 62196-1 Ed.4 CDV 2020 (clause 12.3, clause 24, table 10, clause 34.2, 34.4, and 35.4), IEC 62196-2, IEC 62196-3, and other relevant standards.

The EV Charging Plug and Socket Temperature Rise Test System is a high-precision testing equipment specially designed to evaluate the thermal performance and safety of Electric Vehicle (EV) charging interfaces. Fully compliant with IEC 62196-1 Ed.4 CDV 2020 (Clauses 12.3, 24, Table 10, 34.2, 34.4, 35.4) as well as IEC 62916-2 and IEC 62916-3 standards.

This advanced system accurately measures the temperature rise of EV plugs, sockets, terminals, and connectors under rated current conditions, ensuring all components meet international safety requirements. It also supports short-time high current withstand testing for grounding contacts, enabling manufacturers to verify product reliability and performance under extreme conditions.

• Precise Temperature Monitoring: Real-time measurement of surface and electrode temperature rise for EV charging plugs, sockets, and accessories.
• Stable Current Output: Delivers consistent and accurate current for reliable test results.
• Intelligent Data Recording: Computer-controlled self-programmed software with automatic test procedures, data judgment, and comprehensive reporting.
• Full Compliance Testing: Supports all standard test procedures required for EV charging connector certification and quality control.
• User-Friendly Operation: Fully automated system controlled by a computer, making testing simple, efficient, and highly repeatable.

Our equipment supports wide-range adjustable DC test current from 200A up to 6500A, fully covering all current load requirements for EV charging connectors, power terminals and high-current electrical accessories as specified in IEC 62196 and related international testing standards.

The ultra-high 6500A maximum output enables authentic simulation of extreme overload and long-duration rated current operating conditions, allowing labs and manufacturers to accurately assess temperature rise, heat conduction and contact reliability of large-current components.

This full-spectrum high-current capacity eliminates the need for multiple separate test power supplies, delivers consistent, stable constant current output during long-hour temperature-rise cycling tests, and guarantees reliable, repeatable certification test data for product safety compliance verification.