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Mixed Copper Wire Cable Mini Copper Granulator For Small Copper Recycling Machine

Mixed Copper Wire Cable Small Mini Copper Granulator For Sale Small Copper Recycling Machine

Products Description

The small mixed copper wire and cable copper granulator is a special equipment designed for mixed waste wires and cables of multiple types and materials, such as PVC insulated wires, rubber wires, fiber wires, multi-strand thin copper wires or waste wires containing impurities. The core goal is to efficiently separate the copper metal in the mixed cable from non-metallic components such as plastic/rubber through crushing and sorting processes, and finally produce high-purity copper particles (copper rice) and non-metallic particles (such as plastic, rubber) to meet the high-value utilization needs of resource recycling.

Main features of Mixed Copper Wire Cable Small Mini Copper Granulator:
1. Miniaturized design: small size, small footprint (usually 1-3㎡), suitable for small recycling scenarios with limited space.
2. Low investment cost: The equipment price is mostly 10,000-50,000 yuan (depending on the configuration), which is much lower than the large copper rice machine (hundreds of thousands of levels), suitable for individuals or small and micro business operators.
3. Flexible operation: It can handle a variety of specifications of waste wires (such as BV wires, RVV wires, communication wires, etc.), and some models support manual or semi-automatic loading.
4. Low energy consumption: The motor power is usually 5-15kW (depending on the model), and the daily processing capacity is about 50-300kg (depending on the model).

The core components of the Mixed Copper Wire Cable Small Mini Copper Granulator include:

1. Pretreatment (impurity removal)
Mixed cables may be mixed with impurities such as nails, stones, and mud. Some models are equipped with magnetic separation devices (permanent magnets or electromagnetics) or vibrating screens to separate metal/non-metallic impurities in advance to avoid damage to the equipment in subsequent links.

2. Crushing (coarse crushing + fine crushing)
The hardness of the insulation layer materials of mixed cables (such as hard PVC, soft rubber, and fiber) varies greatly, and they need to be completely crushed through multi-stage crushing:
- Coarse crushing: Double-shaft shear crusher (low blade speed and high torque) cuts thick wires (diameter > 10mm) into segments of about 50mm;
- Fine crushing: Single-shaft high-speed crusher (dense blade group and high speed) further crushes the segmented cables into particles of 2-8mm, so that the copper core and the insulation layer are completely separated.

The crushing chamber material needs to be strengthened (such as 304 stainless steel + wear-resistant coating) to deal with the winding wear of sticky or tough materials such as rubber and fiber.

3. Sorting
The non-metallic components of mixed cables are diverse (PVC density ≈1.4g/cm³, rubber ≈1.0g/cm³, fiber ≈1.5g/cm³), and the purity needs to be improved through a combination of multi-stage sorting:
First-stage sorting: Wind sorting (core): Using the density difference between copper (density ≈8.9g/cm³) and non-metal, a fan with adjustable air volume is used to blow away lightweight plastic/rubber particles and separate some fibers at the same time;
Second-stage sorting: Vibration screening: Through screens of different mesh sizes (such as 2mm, 4mm), copper particles and incompletely broken wire ends and insulation layer fragments are separated according to particle size;
Third-stage sorting (optional): Electrostatic sorting/specific gravity sorting: For tiny particles (<2mm) or impurities with similar density (such as tinned copper and pure copper), further purification is carried out through charge difference or specific gravity difference.

Equipment details and power:

1. Feeding conveyor 1.1kw

2. Main machine of copper crusher 45KW
3. Crusher discharge 0.37x2kw

4. Air separator (3KW + 2.2kw )x2
5. Dust remover (3KW + 1.5kw )x2
6. Copper end vibrating screen 0.37kw x2
7. Plastic end vibrating screen 0.37kwx2
8. Magnetic separation conveyor 0.55kw
Remarks: the production line covers an area of 15 square meters of equipment; the power of the whole line: 68.27kw, with a total mass of 5000 kg.

Technical Parameters
Model	Diameter of materials	Capacity(kgs / hr)	Power(KW)	Dimension(LWH)	Weight(kg)
Aite-400	φ0.5-20	300-400	15	1800 * 1300 * 1700	2850
Aite-600	φ0.5-20	500-600	37	2800 * 1800 * 2100	4200
Aite-800	φ0.5-20	700-800	45	2800 * 2000 * 2100	6500
Aite-1000	φ0.5-20	800-1000	55	2800 * 2500 * 2100	7800

Main features:
Compared with ordinary small copper rice machines, the core advantage of the special machine for mixed cables lies in "strong compatibility and precise sorting":
1. Multi-material adaptation: It can handle wires with various insulation layers such as PVC, rubber, PE, fiber, and even mixed waste wires containing iron/aluminum cores (separated in advance by magnetic separation).
2. Multi-specification coverage: It is applicable to a wide range of wire diameters (0.3-30mm), compatible with thin and soft wires (such as headphone wires) to thick and hard wires (such as automotive wiring harnesses).
3. High purity guarantee: The multi-stage sorting system (wind + vibration + optional static electricity) ensures that the purity of copper rice is ≥ 99% (some models can reach 99.5%), and the purity of non-metallic particles is ≥ 98%.
4. Flexible and efficient: processing capacity 50-500kg/h (higher among small machines), supports semi-automatic loading (manual assistance or trolley feeding), suitable for small batch mixed cable processing.
5. Strong durability: the crusher blade is made of alloy steel (such as 9CrSi) or surface carburized, and the wear resistance is improved by 30%; the screen, air duct and other components are made of 304 stainless steel, which is corrosion-resistant.

Product Application

Advantages of the Mixed Copper Wire Cable Small Mini Copper Granulator: low investment, small footprint, simple operation, suitable for small batch recycling; copper rice has high purity and can be sold directly to smelters or processing companies.

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Categories	Copper Shredder
Brand Name:	Xrido
Model Number:	Customizable
Certification:	CE ISO TUV
Price:	CN¥18,650.24/sets 1-9 sets
Payment Terms:	L/C,D/A,D/P,T/T,Western Union,MoneyGram,Negotiable
Delivery Time:	2-30 Words Day
place of origin:	China
video outgoing-inspection:	Provided
machinery test report:	Provided
core components:	PLC, Engine, Bearing, Gearbox, motor, Pressure vessel, Gear
warranty:	1 Year
material / metal processed:	Stainless Steel, Brass / Copper, Alloy, Carbon Steel, Aluminum
power (kw):	5
weight (kg):	500
key selling points:	Multifunctional
Product name:	Dry Copper Wire Recycling Machine
Capacity:	50-1000 kg/h
Type:	metal recycling/scrap recycling
Advantage:	Easy Operation High Efficiency
Feeding size:	Customized
Input Materials:	Copper Cable Aluminum Wires
Final product:	Customized particle
Application:	bicycle circuit lines, communication cables
After-sales Service Provided:	Video Technical Support
Condition:	New
Marketing Type:	Ordinary Product
Warranty of core components:	1 Year
Showroom Location:	None
Applicable Industries:	Building Material Shops, Machinery Repair Shops, Construction works , Other


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