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Wear-Resistant Low-Noise Rotary Kiln Large Gear Ring Large Industrial Accessory

Categories Mill Girth Gear
Brand Name: ZTIC
Model Number: Rotary Kiln gear ring
Certification: ISO\CE
Place of Origin: Henan China
MOQ: 1set
Price: negotiated
Payment Terms: L/C, T/T
Supply Ability: 2000.0 Set/Sets per Year
Packaging Details: Standard packing or according to customer's requirement
Product name: Large gear ring of rotary kiln
Material: Steel
Application: Rotary kiln,ball mill
Weight: Max 120 MT single piece
Module range: 10 Module to 70 Module
Maximum module: 45 by hob
Key words: gear ring,ring gear,girth gear,big gear,large gear
Port: Qingdao China
Condition: New
Warranty: 12 months
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Wear-Resistant Low-Noise Rotary Kiln Large Gear Ring Large Industrial Accessory

Wear-Resistant, Low-Noise Rotary Kiln Large Gear Ring Large Industrial Accessory


Product Introduction
The ball mill gear, also known as the large gear ring, is usually installed on the end cover of the ball mill. According to its structure, the ball mill gear can be divided into three types: full gear ring, half gear ring and quarter gear ring.


Technical requirements
1) The pretreatment before surface quenching is normalizing treatment, and the hardness should be HB210~250; the mechanical performance indicators are strength limit Rb690MPa, yield limit Rs490MPa, elongation D511%, cross-sectional shrinkage W25%, and impact toughness value Ak30J; the gear teeth are induction hardened, and the hardness is HRC50~55; the effective hardened layer depth is 3~5mm.
2) The whole is subjected to ultrasonic flaw detection, and the internal quality should meet the secondary requirements specified in GB7233-87 standard; the gear teeth and transition fillets are subjected to magnetic particle flaw detection, and the quality should meet the secondary requirements specified in GB/T9444-88 standard.
3) The large gear ring is composed of two half gear rings connected by high-strength bolts to form an integral gear ring, and the joint surface must be at the center of the tooth bottom.


Structure and Function
The large gear of the ball mill is located in the rotating part of the ball mill. It meshes with the small gear and transmits power to the ball barrel through the transmission shaft to make it rotate. The large gear bears large torque and axial force, and its quality and strength are crucial. If there is a problem with the large gear, it may cause the ball barrel to not rotate normally, thus affecting production efficiency and product quality.


Product Display


Product Parameters

(1) GS42CrMo4 alloy cast steel (Enterprise Proprietary standard) HB 220-240(1) Ladle refining of molten steel (argon blowing and R-H vacuum treatment)⑴ Mechanical properties and chemical composition of casting blanks (internal control standards)
⑵ Half-length structure, Y-shaped sheet⑵Use the exclusive cold mold sand hanging technology to ensure the density of castings and teeth⑵ Ultrasonic flaw detection after rough machining
(3)helical tooth⑶ Normalizing treatment (proprietary technology) ensures the hardness of the tooth surface⑶ Ultrasonic flaw detection and magnetic particle flaw detection after semi-finishing and finishing
⑷ Reasonable sealing and alignment structure⑷ After rough hobbing, loosen the gear, repair the joint surface, and then fine hobbing⑷ Magnetic particle flaw detection and hardness inspection of tooth surface
(5) Specialized self-made hob precision gear hobbing⑸ Tooth profile tolerance inspection
⑹ No-load test run before delivery to check the meshing accuracy of large and small gears

Q&A

Q: Why we believe in luoyang zhongtai industries co., ltd:
A: 1. More than 30 years experience.
2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.

Q:Delivery time?
A: Parts lead time 1-2months, machines 2-3months.

Q:Payment terms?
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping

Q: Quality warranty?
A: Guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.


China Wear-Resistant Low-Noise Rotary Kiln Large Gear Ring Large Industrial Accessory factory
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