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Precision Dairy Slurry wet drum magnetic separator Aseptic Design Ultra Clean Iron Removal Impurity Removal Rate Of 99.9%

Categories Wet Magnetic Separator
Brand Name: JC
Model Number: JC-004
Place of Origin: CHINA
MOQ: 1
Price: 300,000
Payment Terms: T/T or Bank Acceptance Bill
Supply Ability: Strong
Delivery Time: 2 to 4 weeks
Packaging Details: Base support + Wooden case
Equipment type: High-gradient electromagnetic equipment
Input voltage: AC 380V
Cooling method: Oil-water composite cooling system to ensure long-term stable operation
Scale inhibition design: It has the ability to resist scaling, reducing equipment maintenance costs
Control mode: Fully automatic PLC intelligent control system, supporting real-time monitoring and parameter adjustment
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Precision Dairy Slurry wet drum magnetic separator Aseptic Design Ultra Clean Iron Removal Impurity Removal Rate Of 99.9%

Precision magnetic separator for dairy slurry - Aseptic design + ultra-clean iron removal, impurity removal rate of 99.9%, in compliance with the EU EC 1935/2004 standard


I. Core Technical Parameter Table

Parameter CategoryTechnical Details
Magnetic Field System- High-gradient electromagnetic design with energy-gathering ring magnetic circuit structure, enhancing magnetic field uniformity by 50%
- Nanometer-level medium mesh (capture precision up to 1μm), achieving 99.9% iron impurity adsorption efficiency
Hygienic Design- Fully sealed aseptic chamber
- Inner wall made of food-grade 316L stainless steel (surface roughness Ra≤0.8μm), effectively preventing bacterial growth
Energy Consumption Characteristics- Non-continuous power supply design, reducing energy consumption by 65% compared to traditional equipment
- Standby power ≤ 80W, compliant with energy-saving certifications in the dairy industry
Structural Design- Compact quick-release structure (disassembly and assembly time ≤ 15 minutes), failure rate < 0.2 times/year
- Integrated with aseptic technologies, improving backwashing efficiency by 60% (backwashing time ≤ 90 seconds/cycle)
Materials and Sealing- Pipeline: Food-grade 316L stainless steel, resistant to lactic acid corrosion (pH 3.5 - 5.5)
- Aseptic-grade silicone rubber seals, certified for zero leakage
Control System- Full-automatic PLC intelligent control, supporting CIP in-situ cleaning procedures
- Real-time monitoring of magnetic field strength and slurry microbial indicators, with automatic shutdown in case of abnormalities

II. Core Advantages

  1. Dual Assurance of Ultra-Pure Iron Removal and Aseptic Conditions
    The nanometer-level medium mesh, combined with the high-gradient magnetic field, can capture 1μm-sized iron particles generated by the wear of sterilization equipment and homogenizers in dairy slurries. In a certain dairy enterprise, the measured iron content decreased from 0.1ppm to 0.005ppm. The fully sealed aseptic chamber, paired with a mirror-finish inner wall with Ra≤0.8μm, controls the total number of colonies inside the equipment to below 10CFU/m², meeting the strict hygiene requirements for infant formula production.
  2. Low Energy Consumption and Intelligent Operation & Maintenance
    The non-continuous power supply design only activates as needed during the adsorption phase, saving approximately 42,000 kWh of electricity annually, which is suitable for the energy-saving demands of dairy cold chain workshops. The full-automatic PLC system can be integrated with the factory's MES system, uploading iron content data and equipment operation status in real-time. After implementation in a yogurt factory, operation and maintenance efficiency increased by 70%, and labor costs decreased by 85%.
  3. Full-Scenario Adaptability in the Dairy Industry

  • Raw Milk Pretreatment: Removes metal wear particles from milking equipment, ensuring zero impurity detection in pasteurized milk.
  • Fermented Milk Production: Catches iron filings from fermenter agitators, preventing impacts on probiotic activity (probiotic survival rate increased to 98%).
  • Cheese Processing: Eliminates rust from curdling equipment, preventing texture deterioration caused by calcium-iron reactions, with the finished product qualification rate rising to 99.7%.

III. Application Cases in the Dairy Industry

Application ScenarioProblem SolvedMeasured Data
Pasteurized Milk Production LineRust contamination from sterilizer inner wallsIron content decreased from 0.08ppm to 0.003ppm; sedimentation rate within product shelf life reduced from 3% to 0.1%
Infant Formula ProductionMetal particles from spray dryersImpurity removal rate of 99.9%; foreign matter complaint rate reduced to zero
Yogurt Fermentation ProcessIron contaminati

China Precision Dairy Slurry wet drum magnetic separator Aseptic Design Ultra Clean Iron Removal Impurity Removal Rate Of 99.9% factory
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