Transformer Oil Treatment Equipment Vacuum Oil Filling Oven for power industry

Vacuum oil filling machine for transformers

1. Overview of Transformer Oil Treatment Equipment Products

The transformer oil treatment equipment is designed specifically for treating insulating oil in transformers, aiming to remove impurities, moisture, and gases from the oil, restore its insulation performance, and ensure safe operation of the equipment.

The main application is in: Oil-immersed transformers need to ensure insulation performance through vacuum oil injection technology. This process requires that the oil temperature be higher than the temperature of the transformer body (it is recommended that the temperature difference be more than 10-20℃), and the oil injection speed be controlled within 2-3T /h. Oil injection should be stopped when the oil level is 100-200mm above the top of the box, and the vacuum state should be maintained for no less than 2 hours

2.Main functions of transformer oil treatment equipment

Dehydration:Efficiently remove moisture from oil and improve insulation performance.

Degassing:Remove dissolved gases to prevent bubbles from affecting insulation.

Filtration:Remove particulate impurities and extend the lifespan of oil and equipment.

Regeneration:Restore the chemical properties of oil through adsorbents.

3. Composition of transformer oil treatment equipment:

Vacuum system:Used for dehydration and degassing.

Filtration system:Multi layer filtration to remove particles.

Heating system:Improve dehydration and degassing efficiency.

Control system:Automated operation, real-time monitoring.

4. Technical parameters of transformer oil treatment equipment:

Processing capacity :500-5000 liters/hour

Working vacuum:≤5Pa

Heating temperature:40-80℃

Filtration:1-5 microns

5. Application fields of transformer oil treatment equipment:

Power System:Process insulation oil for transformers, transformers, etc.

Petrochemical industry:Process lubricating oil, hydraulic oil, etc.

Manufacturing:Processing industrial equipment oil.

6. Advantages of transformer oil treatment equipment products:

Efficient processing:Quickly restore oil quality.

Automation:Reduce manual intervention.

Energy conservation and environmental protection:Low energy consumption, reducing waste oil emissions.

Reliable and durable:High quality materials, long lifespan.

7. Working principle of transformer oil treatment equipment:

When the filter is working, the oil enters the primary filter through the inlet under the action of internal and external pressure difference, and large particle impurities are filtered out. After multi-stage infrared heating, the oil enters a specially designed personalized vacuum separator, where it first forms a mist and then a film, expanding its contact area in vacuum to hundreds of times its original size. The moisture in the oil is quickly vaporized under high heat, high vacuum degree, large surface, and high pumping speed conditions and discharged from the vacuum system.

The water vapor discharged from the upper part of the vacuum separator in the transformer oil treatment equipment is first cooled and dehumidified by the condenser, and then enters the cooler for further cooling. The condensed water enters the water storage tank and is discharged. After two rounds of condensation and dehumidification, the gas is finally discharged into the air by the vacuum pump.

The dry oil liquid after vacuum vaporization and dehydration in the vacuum separator is pumped from negative pressure to positive pressure by the oil outlet pump, filtered, and then discharged from the oil outlet to complete the entire oil purification process.

8. Equipment chamber size can be customized as requirement.

Wuxi FULITE Electromechanical Technology Co.,Ltd. was established in June 2009 in Suzhou High tech Zone.The company currently has a professional factory of 4000 square meters, more than 50 employees, and 13 senior engineering and technical personnel.

The company's leadership team has over ten years of experience in manufacturing and installing power transformer related supporting equipment, and the technical research and development personnel have profound qualifications and advanced design concepts.We specialize in the design, manufacturing, and installation of vacuum casting, drying, constant voltage, oil treatment systems, and refrigeration systems for the power and transformer industries.

We also undertake the renovation and relocation of transformer epoxy resin casting equipment, coil constant voltage equipment, vacuum drying equipment, and transformer oil treatment systems, and sell various automation instruments, industrial control equipment, vacuum equipment, and valves.

Over the years, we have won unanimous praise from our customers for our excellent product quality and professional technical services.Our main clients include Ningbo Aux, Hangzhou Qianjiang Special Transformer, Shandong Lute Electric, Qingdao Teruide, Xi'an Xikai, Jiangsu Subian, Kunshan Tebian, Xi'an Xidian High Voltage Sleeve Co., Ltd., Nantong Longxiang Electric and dozens of other large enterprises.

We will always adhere to the business philosophy of "survival through quality, development through integrity", and make it our goal to become a strong player in the domestic industry. We will wholeheartedly provide high-quality products and services for your enterprise.