Zirconium Oxide Stirred Ball Mill Laboratory Bead Mill For Nano Particle Grinding Dispersion

High-Efficiency Stirred Ball Mill for Nano Particle Grinding & Dispersion

High-Efficiency Stirred Ball Mill For Particle Size Reduction Low Energy Consumption

The light stirring mill consists mainly of a stationary cylinder filled with a small diameter grinder, a stirring device and other auxiliary devices (such as: Circulation device, cooling device, timing, speed control, etc.) composition, high grinding efficiency, small grinding particle size, can well achieve various process parameter requirements, simulation of production indicators, at the same time because of its small batch, low power consumption, low price advantages, is the school, research units, companies are grinding process, new materials, coating research optional equipment. Widely used in zirconium silicate, zirconium oxide, alumina, ceramics, chemical, electronic materials, magnetic materials, paper, coatings, non-metallic minerals, new materials, paint, graphite, calcium carbonate, pharmaceutical and other fine powder production fields.

Quick Details:

*Application: Nano grinding, dispersion, particle size reduction, and mixing of materials.

*Materials Processed: Pigments, ceramics, minerals, chemicals, pharmaceuticals, and coatings. *Design Types: Vertical stirred ball mill, horizontal stirred ball mill.

*Grinding Media: Zirconia beads, glass beads, stainless steel beads, ceramic beads.

*Chamber Material: Stainless steel, polyurethane, or ceramic-lined.

*Capacity: Ranges from lab-scale (few liters) to industrial-scale (thousands of liters).

*Power Supply: 220V/110V, 50Hz/60Hz (varies by model).

*Speed Control: Adjustable agitator speed for precise grinding control.

*Operation Modes: Batch processing or continuous operation.

*Key Features: High grinding efficiency Low energy consumption Compact design Easy to clean and maintain

*Industries Served: Paints and coatings, pharmaceuticals, chemicals, food processing, and mining.

Description:

Stirred ball mills are available in vertical and horizontal designs, suitable for both batch and continuous processing. They are widely used in industries like paints and coatings, pharmaceuticals, chemicals, and food processing. Key features include high grinding efficiency, low energy consumption, and precise speed control.

Specification:

Notice:

*Secure Components: Ensure the grinding chamber and agitator are properly assembled and secured before operation.

*Emergency Stop: Familiarize yourself with the emergency stop button and use it if any issues arise.

*Grinding Media Selection: Use grinding beads of appropriate size and material for the specific application.

*Material Compatibility: Ensure the materials being processed are compatible with the chamber and grinding media to avoid contamination.

*Speed Settings: Start at lower agitator speeds and gradually increase to avoid excessive wear or damage.

*Run Time: Avoid continuous operation for extended periods; allow the machine to cool down between cycles.

*Regular Cleaning: Clean the grinding chamber, agitator, and beads thoroughly after each use to prevent cross-contamination.

*Inspect Components: Check for wear, cracks, or damage to the chamber, agitator, and beads before each use.

*Power Supply: Ensure the machine is connected to the correct power supply (220V/110V) and grounded properly.

Application:

FAQ:

*What is a stirred ball mill?

A stirred ball mill is a grinding machine that uses an agitator to stir grinding media (beads) within a stationary chamber, enabling fine grinding, dispersion, and particle size reduction.

*What are the main applications of a stirred ball mill?

It is used for nano grinding, dispersion, mixing, and particle size reduction in industries like paints, coatings, pharmaceuticals, and chemicals.

*What materials can be processed in a stirred ball mill? Pigments, ceramics, minerals, chemicals, pharmaceuticals, and food products.

*How does a stirred ball mill work? An agitator rotates within a chamber filled with grinding media, creating intense shear and impact forces to grind materials into fine particles.

*What is the typical agitator speed?

Speeds range from 100 to 1,500 RPM, depending on the model and application.

*Can a stirred ball mill be used for wet and dry grinding? Yes, it supports both wet and dry grinding processes.

*How do I choose the right grinding media?

Select based on the material being processed and the desired particle size. For example, use zirconia beads for high-purity applications.

*What is the recommended filling ratio for the chamber?

Typically, fill the chamber 50-70% with grinding media and add material according to the desired consistency.

*How long does a grinding process take? It depends on the material and desired particle size, but processes can range from a few minutes to several hours.

*How do I clean the chamber and grinding media? Clean them with appropriate solvents (e.g., water, ethanol) and dry thoroughly after each use.

*What maintenance is required for a stirred ball mill?

Lubricate moving parts, calibrate the machine periodically, and ensure proper storage in a clean, dry environment.

*Can the machine overheat during operation? Yes, prolonged use at high speeds can cause overheating. Allow the machine to cool between cycles.

*What factors should I consider when buying a stirred ball mill?

Consider chamber capacity, agitator speed, material compatibility, and whether you need a vertical or horizontal design.

*Can I customize the machine for specific applications?

Yes, we offer customizable options for chambers, agitators, and grinding media.

Guangzhou Zoli Technology Co., Ltd.  specializes in the development and production of high-performance metallic and non-metallic materials, as well as cutting-edge nanotechnology solutions for precision grinding and material processing. With a strong foundation in innovative grinding and milling technologies, we have established ourselves as a leader in the field of precision particle size reduction and material processing.

Zoli Currently operates two state-of-the-art R&D and manufacturing facilities located in Guangzhou, employing over 60 skilled professionals and covering a total production area of more than 6,000 square meters. Our product portfolio includes advanced milling equipment designed for applications in materials science, pharmaceuticals, ceramics, metallurgy, and nanotechnology. They are widely utilized across a diverse range of industries, including renewable energy, telecommunications, consumer electronics, and biomedical devices. 

At our core, we are committed to delivering high-performance, reliable, and innovative milling solutions that meet the evolving needs of our customers. By combining superior engineering with a customer-centric approach, we strive to build long-term partnerships and contribute to the advancement of material science and technology worldwide.