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DLC Coating Tungsten Carbide Tools 0.6μm 0.8μm Roughing And Finishing End Mill

Categories Tungsten Carbide Tools
Brand Name: AMG
Certification: ISO9001
Place of Origin: CHINA
MOQ: 3-10PCS
Payment Terms: T/T/Credit Card
Supply Ability: 30000-100000pcs per month
Delivery Time: 5-12 working days
Packaging Details: Plastic tube
Name: Tungsten Carbide Tools
Number of flute: 1
Grain size: 0.6μm or 0.8μm
Coating: AlTiN black
Application: Acrylic, PVC, MDF, and softwoods
Shank precision: h6
Tolerance: 0/-0.02mm
Service: OEM/ODM
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DLC Coating Tungsten Carbide Tools 0.6μm 0.8μm Roughing And Finishing End Mill

DLC coating carbide roughing and finishing end mill router for wood MDF Plywood


Introduction:


This is a kind of costomized 3 flutes carbide end mill which can be used for rogh milling and finish milling at the same time. Don't need to change end mill during processing. It's mainly used for cutting the materials lilke MDF, Plywood.


Features:


1. DLC Coating Advantages for Woodworking

  • Ultra-Low Friction: Coefficient of friction <0.1 reduces heat buildup in resinous materials

  • Non-Stick Surface: Prevents pitch/resin adhesion (critical for MDF and plywood glue lines)

  • Enhanced Hardness: 3,000-4,000 HV (vs. 1,500-2,000 HV for standard carbide)

  • Chemical Inertness: Resists corrosive compounds in treated wood and adhesives



2. Tool Geometry Optimization


Roughing End Mills


ParameterSpecificationRationale
Flute Count3 flutesBalances chip load and evacuation
Helix Angle35°-45°Reduces harmonic vibration
Rake Angle12°-15° positiveAggressive material removal
Edge Prep0.05-0.1mm honePrevents edge chipping



3. Cutting Parameters (CNC Router Applications)

MaterialRPMFeed Rate (IPM)DOC (×D)WOC (×D)Chip Load (IPT)
MDF18,000-22,000400-6001.0-1.50.3-0.50.008-0.012
Plywood16,000-20,000350-5000.8-1.20.25-0.40.007-0.010
Hardwood14,000-18,000300-4500.6-1.00.2-0.350.006-0.009

Note: D = Tool Diameter; DOC = Depth of Cut; WOC = Width of Cut



4. Special Design Features


  • Anti-Vibration Grooves: High-frequency dampening slots (patented designs available)

  • Hybrid Cutting Edge: Combination of shearing (upper) and scraping (lower) geometry

  • Thermal Barrier: 2µm AlOx interlayer between DLC and substrate



5. Performance Comparison vs. Standard Tools

MetricDLC-CoatedUncoated CarbideImprovement
Tool Life800-1,200 hours200-300 hours300-400%
Surface Ra0.8-1.2µm1.5-2.5µm40-50%
Resin Buildup0.1mg/hour1.2mg/hour92% reduction


6. Maintenance Protocol

  1. Cleaning: Use alkaline-based tool cleaners (pH 9-11) every 8 operating hours

  2. Inspection: Check for micro-chipping with 20× magnification weekly

  3. Reconditioning: Professional edge re-honing recommended after 400 hours


Typical Applications:


  • Engraving & Detail Work (e.g., signs, inlays).

  • Plastic & Acrylic Cutting (reduces melting).

  • MDF & Plywood Routing (clean edges).

  • PVC & Soft Aluminum (with proper feeds/speeds).


Detailed Pictures:


Our workshop:


Promotion policy:


To help you experience our premium products, we’re excited to offer the following exclusive promotions for first-time buyers:


1.Free Test Samples

Get free samples (total value ≤ $20 USD) when you cover the international shipping cost.

Perfect for evaluating our product quality and performance risk-free.


2.$50 USD Discount on First Order

New customers can enjoy a $50 discount on the first order of $500 or more.

A great way to start our partnership with extra value!


Other products:


FAQ:

1. Are you a manufacturer or trading company?

We are a professional manufacturer of carbide tools which established in 2017.

2. Which CNC grinding machine do you use?

All of our carbide tools are produced by imported WALTER grinding machines.

3. Which shipping method do you usually use?

We usually send goods by express like FedEx, UPS, DHL, TNT, EMS, ETC.

We also can send products to your shipping agent in China.

China DLC Coating Tungsten Carbide Tools 0.6μm 0.8μm Roughing And Finishing End Mill factory
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