Efficient Heat Dissipation CNC Machined Custom Aluminum Projector Housing

Efficient Heat Dissipation CNC Machined Custom Aluminum Projector Housing

Product Overview:

This high-precision CNC-machined aluminum projector housing is engineered for high-performance projection systems, featuring optimized thermal management and rugged durability. The monolithic aluminum construction with advanced cooling architecture ensures superior heat dissipation, extended device lifespan, and reliable operation for industrial, commercial, and premium home theater applications.

Product Details

Key Features:

Advanced Thermal Management

Biomimetic cooling channels + CNC-machined honeycomb vents (min. 0.5mm孔径) boost heat dissipation by 40% vs conventional housings

Aerospace-grade 6061-T6 aluminum (167 W/m·K thermal conductivity) for rapid heat transfer

Precision Engineering

±0.02mm machining tolerance guarantees perfect alignment for lenses/PCBs

Tool-less modular design (slide rail gap ≤0.1mm) for easy maintenance

Lightweight & Durable

0.8mm thin-wall machining reduces weight by 30% without compromising impact resistance

Hard anodized surface (HV≥800) for scratch/corrosion protection

Full Customization

1:1 replication from drawings/samples + free DFM analysis

Options: Magnesium alloy (AZ31B), laser engraving, ESD coatings

Application:

Home Projectors
Provides a housing for high-end home theater systems, ensuring stable heat dissipation during extended operation.

Elegant exterior design matches modern home decor.

Commercial and Educational Settings
Suitable for projectors used in conference rooms, classrooms, and other high-usage environments, maintaining reliable performance.

Enhances durability and reduces maintenance costs over time.

Portable Projectors
Offers a lightweight yet robust metal housing, ideal for compact and portable projector models.

Shock-resistant design protects internal precision components.

Outdoor or Industrial Use
Reliable heat dissipation and sturdy protection for projectors in outdoor advertising, exhibitions, or harsh environments.

Corrosion-resistant housing withstands moisture and extreme climate conditions.

Customized Equipment Housing
Tailored designs for specialized projector equipment, such as engineering projectors or medical imaging devices.

Personalized dimensions, structures, and functions according to customer requirements.

Why consider us?

No mold fees for aluminum profiles – We absorb these costs to reduce your expenses.

No welding fixture charges – Another way we help you save.

Combing different Producing Technology – Outsource Aluminium Profile, Shaped Metal, Metal Casting materials, MIM materials, then CNC machining to lower the unit price.

Cost-competitive production – Our lean manufacturing and expertise allow us to deliver high-quality parts at favorable prices.

One-Stop Factory – Our ISO9001 IATF16949 Certificated factory provide laser cutting, bending, Stamping, CNC Machining, Sheet Metal Working, welding, Assembling in one factory, ensure stable quality control.

Suzhou Polestar Metal Products Co., Ltd. Your Trusted One-Stop Metal Manufacturing Partner!

At Polestar Metal, we specialize in precision metal fabrication with a comprehensive range of advanced manufacturing capabilities. Equipped with 40+ CNC machining centers (3-axis & 4-axis), Laser cutting, wire cutting equipment, gantry mills, CNC lathes, milling machines, and multi-tasking turn-mill centers, we deliver high-accuracy components tailored to your needs.

Our expertise extends to sheet metal fabrication , including stamping, bending, welding (manual & robotic), sandblasting, and post-processing, ensuring a seamless production process from raw material to finished assembly. Industries We Serve: Industrial Machinery, Communication Equipment, Aerospace & Aviation, Medical & Rehabilitation Devices, Motorcycle & Bicycle Components, Outdoor & Sporting Goods and other areas.

Committed to ISO 9001 quality standards , we utilize state-of-the-art inspection tools to guarantee superior product quality and reliability. Our dedication to customer satisfaction has earned us global recognition , making us a preferred partner for clients worldwide.

Partner with Polestar Metal, Where precision meets excellence! Welcome to contact us with your requirements, and let us provide you with an exceptional custom metalworking experience.