| Sign In | Join Free | My chinacomputerparts.com |
|
| Sign In | Join Free | My chinacomputerparts.com |
|
| Categories | Block Panel Welding System |
|---|---|
| Type: | Industrial Automation System |
| Delivery Time: | Negotiable |
| Brand Name: | DIG |
| Place of Origin: | China |
| Application: | Automated welding&cutting processes in shipbuilding |
| Packaging Details: | Customized |
| MOQ: | 1 |
| Price: | Negotiable |
| Certification: | ISO9001, ISO14001, ISO45001 |
| Company Info. |
| DIG Automation Engineering (Wuhan) Co., Ltd |
| Verified Supplier |
| View Contact Details |
| Product List |
The DIG Block Robot Welding System introduces a breakthrough in robotic welding technology, engineered to automate the most challenging large-scale shipbuilding applications. The system adopts a large double-beam gantry structure, with multiple intelligent robots suspended from the gantry for coordinated collision-free welding in large hull sections.
The System is based on design software data interface and data analysis technology. Through interface data analysis, the structural model from 3D design software is restored, and weld coordinates and process parameters are automatically identified, with welding programs automatically generated through parameter-driven execution.
Fully Automatic Operation: the robot can automatically identify welds, plan welding sequences, and perform operations — achieving unmanned welding from start to finish, minimizing human intervention and accelerating project timelines.
Obstacle Avoidance Intelligence: Advanced sensors and software allow the robot to navigate tightly around stiffeners and obstacles without stopping — eliminating rework and ensuring continuous operation.
Multi-Robot Synchronization: A double gantry system allows multiple robots to weld simultaneously on oversized workpieces, dramatically increasing throughput.
Confined Space Access: The telescopic robotic manipulator operates with precision in limited-access areas, handling complex geometries with ease.
Offline Simulation & Parametric Programming: Adopts an offline simulation system capable of vertical and horizontal crossing, patch welding, upward vertical welding, and fillet welding. Parametric Programming Technology automatically recognizes workpiece coordinates and generates robot welding programs; Optimal Path Planning Technology automatically calculates the optimal operating route by computer.
High Quality & Consistent Welds: The system can weld any complex panel, shape or bulkhead. All horizontal, vertical and curved welds are automatically recognized when setting up a panel. Special welding processes including multi-layer, multi-pass, and deep penetration welding have been included in the process macro library.
| Application Area | Typical Applications |
|---|---|
| Ship Block Assembly Welding | Welding of block stiffener partitions, transverse partitions, rib plates, supplementary plates, etc. |
| Offshore Engineering | Automated welding of offshore platform block components |
| Outfitting Manufacturing | Intelligent welding production for unit assembly parts |
Yes. The system is based on design software data interface and data analysis technology, capable of restoring structural models from 3D design software, automatically identifying workpiece coordinates and process parameters, and automatically generating welding programs
Yes. The system features real-time deformation compensation that dynamically adjusts parameters during welding, effectively counteracting distortion effects and ensuring consistent weld quality.
No. The system uses AI path planning to automatically identify welds and generate welding programs, eliminating the need for manual teaching and significantly reducing production setup time.
The system can automatically recognize and weld horizontal, vertical, and curved seams, supporting vertical and horizontal crossing, patch welding, upward vertical welding, and fillet welding. The pre-engineered macro library includes multi-layer, multi-pass, and deep penetration welding processes.
DIG provides full lifecycle support from installation and commissioning to operator training, remote assistance, and regular inspections — ensuring reliable, long-term operation at customer sites.
|
