Automatic Pipeline Construction Orbital Pipe Welding Machine

The full-position automatic pipeline welding machine is a cutting-edge solution designed for high-efficiency, precision welding of long-distance oil, gas, and liquid transmission pipelines. Engineered to operate in all welding positions (1G to 6G), this equipment ensures seamless joint quality across horizontal, vertical, overhead, and inclined orientations – a critical requirement for cross-country pipeline projects spanning diverse terrains.across horizontal, vertical, overhead, and inclined orientations – a critical requirement for cross-country pipeline projects spanning diverse terrains.

Technical Parameter:

Items		Parameter	Note
Tractor	Power supply	AC 220V
	Size	240×330×310	W×L×H
	Weight	16Kg	Including swinger
	Moving mode	Four-wheel drive	Magnet-wheel
	Walking speed	0∼700mm/min
	Swing motor	DC24V 18RPM
	Adjustable range of welding gun	Up and down
		Before and after	85mm
		Operating Angle adjustment range	360°
		Carry out Angle adjustment range	0°
Control	Operating function	Swing mode
		Swing speed	0-10RPM(Show with scale)
		Swing scope	0-±10°(Show with scale)
		Left and right residence time adjustment	0-2S(Show with scale)
		Central range of movement	0-±8°
		Inching wire feeding
		Walking starts/stops
		Welding current/voltage control
		Choice of walking direction
		Walking speed regulation	0∼1000mm/min(Show with scale)
		Welding/non-welding options

Key Features:

1. Omni-Directional Welding Capability
   Equipped with a programmable rotating arm and adaptive tracking system, the machine maintains stable arc characteristics and consistent bead formation regardless of pipe orientation. The dual-motor drive system enables precise control at 0.1° resolution for complex weld paths.

2. Multi-Process Compatibility
   Supports pulsed MIG/MAG, TIG, and flux-cored welding processes, accommodating API 5L X60-X100 grade steels with diameters ranging from 8" to 56". The modular design allows quick process switching for root, hot, fill, and cap passes.

3. Environmental Resilience
   IP65-rated enclosure protects against dust, moisture (-30°C to 50°C operation), and electromagnetic interference, making it ideal for Arctic environments and desert installations.

4. Smart Control System
   Integrated with real-time weld parameter adjustment (voltage: 15-40V, current: 50-500A) and defect detection algorithms. The HMI touchscreen provides visual guidance for orbital welding sequences and stores 200+ preset programs.

Applications:

• Cross-country oil/gas trunk lines

• Subsea pipeline tie-ins

• Mountainous terrain bypass welding

• Pipeline maintenance hot-tap operations

Wincoo Engineering Co., Ltd (WINCOO) is engaged in bringing the most suitable solutions/equipments for client, fabricators, EPC/C companies on pipe fabrication, tank construction, pipeline construction, industrial production lines, clean energy project and other industrial field.

We have ability of providing workable solutions to support clients to be awarded with shorter project execution time, fewer man-hour cost and higher efficiency construction/fabrication method and better quality during phase of project bidding.

Based client’s facility/site space availability, we are able to study/design and present matched configurations on project schedule, quality, cost and productivity to guarantee production pace is accordance with project requirement.

To support project execution, we are always ready to work as fireman to give prompt supply on project materials from different consumables, tools, equipments/machines to special merchandise. With flexibility, we are also glad to perform as procurement agent in China to seek required supply resources.

Our products covers tank welding machine, tank hydraulic jacking system, pipelayer, paywelder, pipeline groove machine, pipeline bending machine and other tank/pipeline construction equipment, etc.

To familiarize clients fast to use equipment/lines/system we supplied, we can arrange engineers to implement installation, training, and commission. Meanwhile, to better support client to finish their projects, we provide operators for construction, operation or we are able to undertake such work as subcontractor.
 

We can provide OEM service, all the equipment/lines supplied we can produce with client’s brand.

To verify what we supply can well satisfy clients’ requirement, we sincerely would like to invite client to visit us before issuing order. We prefer to set factory acceptance test process before shipment to remove clients’ concerns.

Your support is our forward motivation.

 

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