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Assembly automation solutions For Thermal Management System

Categories Automotive Industry Assembly Line
Brand Name: Quanstar
Certification: ISO 9001
Place of Origin: Shanghai
MOQ: 1
Payment Terms: T/T
Delivery Time: 120
Name: Assembly automation solutions for Thermal Management Solution
Software: MES
Control system: PLC, HMI, RFID
Appliance: custom
Industry: Electric Vehicle
Cycle time: 35S / PC
Function: EOL, assemly, testing, traceability
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Assembly automation solutions For Thermal Management System

Assembly automation solution for Thermal Management System

A/C system

PTC (Power Train Cooling)

Cooling module

HVAC model

Pipe Assy etc


Thermal management integrated module assembly, testing and packaging production line

The main processes are automatic feeding, laser marking, visual detection, auto tightening, auto press-fit, EOL test, Off-line labeling.


CategoryParameterDescription
Battery Thermal ManagementOptimal Temperature Range20°C to 40°C
Cooling MethodsAir cooling, Liquid cooling, Phase Change Material (PCM)
Heating MethodsPTC heater, Heat pump system
Motor & Inverter Thermal ManagementOptimal Temperature RangeBelow 80°C to 100°C
Cooling MethodsLiquid cooling, Oil cooling, Air cooling
Heat Pump SystemCoefficient of Performance (COP)Typically 2 to 4
Operating Temperature Range-10°C to 40°C
Control StrategyTemperature SensorsPlaced in key areas (battery, motor, inverter) for real-time monitoring
Control AlgorithmsAdjust cooling/heating power based on sensor feedback
Predictive ControlAdjusts system based on driving mode, ambient temperature, and battery state
Energy EfficiencySystem Power ConsumptionRanges from hundreds of watts to several kilowatts
Energy OptimizationOptimizes control strategies to reduce energy consumption
Environmental AdaptabilityLow-Temperature PerformanceEnsures quick heating of battery and motor in cold environments
High-Temperature PerformanceEnsures efficient cooling to prevent overheating
Integrated DesignModular DesignIntegrates thermal management for battery, motor, and inverter
Waste Heat RecoveryUses waste heat from motor and inverter to heat the battery
Safety & ReliabilityOverheat ProtectionReduces power or shuts down system if temperature exceeds safety thresholds
Fault DiagnosisDetects and addresses system abnormalities
Noise ControlFan NoiseControls noise from air cooling systems
Pump & Compressor NoiseControls noise from liquid cooling and heat pump systems
Cost & WeightSystem CostOptimized to reduce overall vehicle cost
System WeightLightweight design to minimize impact on vehicle range

Quanstar Intelligent Controls (Shanghai) Co.,Ltd. specialized in creating custom automation solutions tailored to each client's need. We have a high reutation for providing custom automated manufacturing, processing, assembling and packing solutions for all industries including:

- Automotive

- Electric vehicle (EV)

- Medical

- Healthcare

- Industrial

- Cosmetics

- Commodities


Core competencies of our manufacturing automation solutions:

• Resistance and laser welding

• Ultrasonic and RF Welding

• Industrial robot integration for flexible, multi-axis problems

• Material handling

• Power & free linear transfer systems

• Servo press

• Vision inspection

• Build to print

• Precision machining

• Lean cells

• Leak testing

• Traceability



China Assembly automation solutions For Thermal Management System factory
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