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Efficient Precision Scribing Pcb Cutting Machine Single Axis

1 ,Equipment use environment requirements and technical parameters

YSL3600 Precision scribing machine single axis efficient cutting mode; the maximum processing workpiece size is 150 * 150mm, suitable for small packaging substrate materials, soft materials cutting, manual loading and unloading, automatic transmission and positioning, automatic alignment cutting

1.The scribing machine shall be installed without obvious vibration. Clean the room without corrosive gas and strong magnetic field. Working temperature is between 20 and 25 ℃ and remains constant; relative humidity is <60%, no condensation.

2.The compressed air used by the scribing machine should be clean without oil and water, and the compressed air must be filtered through the cold dryer.

3.The cutting cooling water quality of the cutting machine shall be clean without impurities, and the water temperature shall be within 16-20℃, and the water temperature fluctuation is less than or equal to ± 1℃ ; the excessive water temperature may cause cutting edge breaking, membrane wear, blade and cutting ; the water temperature of the cutting machine shall be within 9-16℃, and the water temperature fluctuation is less than or equal to ± 2℃ ; the excessive water temperature may cause tin melting, reverse cutting and broken cutting. (The difference from room temperature is within ± 3℃ to avoid excessive condensate)

4.The water quality of the spindle cooling water used in the scribing machine should be clean and free of impurities, the water temperature should be within 12-20℃, and the water temperature fluctuation is less than or equal to ± 1℃. If the water temperature exceeds the standard, it may affect the spindle cooling, affect the accuracy and stability ofthe spindle, resulting in cutting deviation, poor cutting quality and other conditions. (With room temperature and cutting temperature within ± 3℃)

5.Gas source oil content is less than 0.5mg / m³.

Basic parameters
Outline Dimension	580mm × 910mm × 1650mm
Weight	About 600kg
Maximum thickness of machable workpiece	4mm(Please communicate with the equipment manufacturer in advance)
Type of processable products	QFN,DFN,BGA,LGA,FC,MEMS,LED Light bead BT plate and other materials with the same physical characteristics
Source	single phase AC220V±10％, Maximum power 4.5KVA
Compressed air	Supply compressed air pressure: greater than 0.6MPa, the pressure fluctuation is less than 0.02MPa
	Equipment working pressure:0.55-0.6MPa
	Consumption peak :200 L/min
	Filtering accuracy: 0.01μm/99.5% clean oil-free compressed air
Cooling water	Pressure:0.2-0.3MPa
Cooling water	Consumption peak :2.0 L/min
	Temperature :17℃ ±2℃ (According to the required power adjustment of the processing material, the larger the power, the lower the temperature)
Cut water	Pressure:0.2-0.3MPa
	Consumption peak:6.0 L/min
	Temperature:10℃-16℃(When the water temperature has special requirements, please contact the equipment manufacturer in advance)
Air exhaust	Total air discharge of equipment:1.5 m³/min
Air exhaust	Air speed of equipment air outlet:>17 m/s
Operating temperature of equipment	23℃±2℃
Relative humidity of environment	40%-60%,No condensation
Equipment placement place	Keep away from the vibration source, keep away from the strong wind, dust, water mist, oil mist device.

2.Cutting System

X-axis cutting parameters
Guide and drive systems	Motor: AC servo motor
Guide and drive systems	Guide: guide rail and ball screw
Cutting area	Effectively cut the region φ150mm
Set the scope of the work piece size	Maximum150mm
Set the scope of the work piece size	Single step of 0.001mm
Speed	Maximum speed 600mm/s
	Return speed 600mm/s
	Cut-speed setting range:0.1mm/s - 400mm/s
Resolution ratio	0.001mm
Control system	AC servo motor

Y-axis cutting parameters
Guide and drive systems	Motor: AC servo motor
Guide and drive systems	Guide: guide rail and ball screw
Cutting area	Effective cutting area φ150mm
Set the scope of the work piece size	Maximum 150mm
Set the scope of the work piece size	Single step of 0.0001mm
Speed	Maximum speed 200mm/s
Step-in setting range	0 to 300mm
Resolution ratio	0.0001mm
Control system	Closed-loop system of AC servo motor + grating ruler
Step precision	Single step step precision:0.002mm/5mm
Step precision	Maximum error throughout the process:0.005mm/150mm

Z-axis cutting parameters
Guide and drive systems	Motor: AC servo motor
Guide and drive systems	Guide: guide rail and ball screw
Maximum stroke	30mm(When installing the φ 55.56 hard blade, the blade is about 16.5mm from the working plate)
Speed	Maximum speed 30mm/s
Minimum thickness of suction cup	14mm
Cut maximum thickness	4mm
Resolution ratio	0.0001mm
Repeat positioning accuracy	0.001mm
Control system	AC servo motor

θ-axis cutting parameters
Driving system	Motor: DD motor
Maximum stroke	360°(100° counterclockwise at zero to 360° clockwise)
Speed	Maximum speed 180°/s
Resolution ratio	0.0005 °
Control system	Turn Angle Encoder

Spindle cutting parameters
Principal axis	Bearing: a high-pressure air bearing
Principal axis	Motor: DC
Rotation rate	6000rpm - 40000rpm
Power	1.5kw
Blade can be installed	Soft knife (diameter range φ 49mm~ φ 60mm)
Supply pressure requirements	0.55MPa - 0.6 MPa
Spray cover	Standard spray cover with direct spray and side spray
Spray cover	Optional installation of the cleaning nozzle
Other	The spindle installation adopts the assembly structure

CCD Image System
System	Capture system based on the target graphics of the HD camera
Function	High-power camera structure
	Light source system: LED light source, straight light + ring light
	Light intensity automatic adjustment
	Automatic positioning alignment
Alignment accuracy	± 1 Pixel
Available chip size	And 0.2mm or greater
Graphics recognition rate	Pass rate> 98% with no error identification
	Automatic graphic identification allows the product angle variation range: within 5°

Other functions
Touch screen	A 15-inch LCD touch screen
Alarm lamp	The top of the equipment is equipped with red, yellow and green three-color signal lights and buzzer
Equipment protection and alarm	Protection function: During power failure, the product and blade can be effectively protected from damage.
	The main shaft can be protected by insufficient air pressure or broken air supply.
	When the spindle water supply is insufficient, the alarm is stopped, and the direct water spray and side water spray can be automatically cut off.
	Cut water interrupt alarm shutdown.

	Blade life set alarm (can be removed after the alarm, after processing the current piece, can not start the next piece).
	All vacuum components have insufficient vacuum degree,Will cause alarm.
	Spindle overload alarm protection.
	Multiple measurement elevation difference value is too large alarm.
	When the equipment door is not closed, the cutting operation cannot continue.
Movement operation of the equipment	The bottom of the equipment is equipped with shock-absorbing feet for adjusting the level and load rollers for moving.
USB	USB3.0
Software UI	Chinese interface, which can store multiple processing files and blade files.
	Support for multi-slice cutting.
	The inspection can be suspended at any time during the cutting process.
	With a semi-automatic cutting mode.
	After setting the reading, the product can automatically complete the pre-alignment, automatic graph identification of the knife, and automatically perform the cutting of various ways.
	Automatic execution of blade wear inspection compensation, automatic cut quality inspection, automatic blade damage inspection.
	Cutting mode: there are automatic cutting mode and semi-automatic cutting mode.
	The movement speed of X, Y, θ and so on during the alignment operation can be set by the user himself.
Cut the spray cover	Cutting water spray before and after spray configuration
Water air curtain	The water and air curtain is installed in the middle of the cutting cavity and the microscope part
Vacuum system	Vacuum generator
Cut water flow meter	Mechanical flowmeter

3. Equipment accuracy and performance

precision and performance
XY straightness	0.005mm / 150mm(Declare in advance when cutting larger sizes)
Work plate flatness	0.01mm/Φ150mm
XY axis verticality	0.01mm/150mm
Y-axis step accuracy	Single step 0.002 / 5mm
Y-axis step accuracy	Whole journey 0.005 / 150mm
The spindle flange is parallel to the X-axis	0.001mm / 30m or 0.005mm / 150mm
Z-axis repeat positioning accuracy	0.001mm / 50 times

4.Technical service and after-sales service

1. Provide a set of instruction manual and equipment quality certificate.

2. Party B shall be responsible for the after-sales maintenance and technical supportof the equipment. The free warranty time of the whole machine is 18 months (except for thedamage caused by artificial or improper operation).

3.Technical training shall be conducted for Party A's technical personnel and operators, including basic principles and operation steps, precautions for use, rules for safe use,daily maintenance methods and application software functions.

4.Party B shall provide free technical support to Party A for a long time.

Technical support and after-sales service	Specific service contents and standards
Equipment Maintenance	Hardware fault diagnosis
Equipment Maintenance	On-site maintenance of the equipment
Provide spare parts	Provide various spare parts for the equipment with the joint manufacturer
Software maintenance	Installation of the operating system
Software maintenance	Installation of the equipment control system
Equipment operation training	Basic equipment operation procedures training
Equipment operation training	Basic equipment fault repair training
Technical exchange and notification services	Control of the upgrade of the software system

	New product notice
	Important exhibition notice
Field service	Provide on-site service for professional after-sales personnel

5,Installation, commissioning and acceptance

1.Party B shall be responsible for the installation and commissioning of all the goods free of charge. Party A shall be responsible for the infrastructure construction of the equipment and provide necessary assistance to Party B in the installation and debugging.Party B shall carry out the installation and commissioning within 3 days upon receipt of the notice from Party A.

2.The equipment acceptance shall be conducted by Party A. After the acceptance,representatives of both parties shall sign on the acceptance report for confirmation.

6, Packaging and transportation

1.The packing box is suitable for long-distance transportation, moisture-proof, rust prevention, shock-proof, rough loading and unloading, suitable for overall lifting, toensure that the functions of the product after arrival.

2.Mode of transportation: land transport.

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Categories	PCB Depaneling Machine
Brand Name:	YUSH
Model Number:	YSL3600
Certification:	CE, RUV Rheinland (China), GMC(GlobalMarket),ISO9001-2000
Place of Origin:	Jiangsu
MOQ:	1 set
Price:	USD10000
Payment Terms:	L/C, D/P, T/T
Supply Ability:	100sets
Delivery Time:	3-5days
Packaging Details:	wooden case
Dimension:	580mm910mm1650mm
Weight:	500kg
Maximum thickness of machable workpiece:	4mm（Please communicate with the equipment manufacturer in advance）
Source:	single phase AC220V±10％, Maximum power 4.5KVA
Type of processable products:	QFN、DFN、BGA、LGA、FC、MEMS，LED Light bead BT plate and other materials with the same physical characteristics
Operating temperature of equipment:	23℃±2℃