Aluminium Smelter Welding Process Complete Anode Assemble with C11000/12000 Copper Rod and A20 Steel Yoke

Good Quality in welding process of Copper Rod Steel Yoke Complete Anode Assembly For Aluminium Smelter

1. Copper rod: The copper rod serves as the electrical conductor in the anode assembly. It provides a low-resistance path for the electrical current to flow from the power source to the anode. Copper is chosen for its excellent electrical conductivity.
2. Steel yoke: The steel yoke provides mechanical support and stability to the anode assembly. It is designed to hold the anode in place and withstand the forces exerted during the aluminum smelting process. The steel yoke is typically made of high-strength steel to ensure durability.
3. Anode: The anode is the part of the assembly that is immersed in the electrolyte bath during aluminum smelting. It is usually made of carbon or a carbon-based material, which reacts with the oxygen in the alumina to form carbon dioxide. The anode gradually wears down over time and needs to be replaced periodically.

1. Electrical conduction: The copper rod conducts electrical current from the power source to the anode. The electrical current passes through the electrolyte bath, causing the alumina to dissociate into aluminum and oxygen.
2. Mechanical support: The steel yoke holds the anode in place and provides stability during the smelting process. It also helps to distribute the weight of the anode evenly and prevent it from sagging or breaking.
3. Anode consumption: As the aluminum smelting process continues, the anode is gradually consumed by the reaction with oxygen. The anode assembly needs to be replaced periodically to ensure continuous production.

1. High electrical conductivity: The copper rod provides excellent electrical conductivity, ensuring efficient transfer of electrical current to the anode. This helps to reduce energy consumption and increase the productivity of the aluminum smelting process.
2. Mechanical strength: The steel yoke offers high mechanical strength and durability, enabling it to withstand the harsh conditions of the aluminum smelting environment. It can handle the weight of the anode and the forces exerted during the process without deformation or failure.
3. Long service life: The combination of copper rod and steel yoke results in an anode assembly with a long service life. The materials are selected for their resistance to corrosion and wear, reducing the frequency of replacements and lowering maintenance costs.
4. Easy installation and replacement: The anode assembly is designed for easy installation and replacement. The copper rod and steel yoke can be quickly connected and disconnected, allowing for efficient maintenance and downtime reduction.

1. Material selection: High-quality copper and steel are selected based on their electrical conductivity, mechanical strength, and corrosion resistance. The materials are sourced from reliable suppliers and undergo rigorous testing to ensure compliance with industry standards.
2. Manufacturing processes: The copper rod and steel yoke are manufactured using advanced techniques such as extrusion, forging, and machining. These processes ensure accurate dimensions, smooth surfaces, and tight tolerances.
3. Welding and assembly: The copper rod and steel yoke are welded together using specialized welding techniques to ensure a strong and reliable connection. The anode is then attached to the yoke using appropriate fasteners or bonding methods.
4. Quality control: The anode assembly undergoes extensive quality control checks at various stages of manufacturing. These include dimensional inspections, electrical conductivity tests, mechanical strength tests, and corrosion resistance tests. Only assemblies that meet the strict quality standards are released for use in aluminum smelters

Anode Assembly

Anode rods: aluminium or copper

Trasnsition joint inserts: bimetallic or trimetallic clads

Anode yoke: casting steel yokes or welding steel yokes

Material standards

Material standard: AS2074 C2.ASTM A 216 WCA ,GB11352

Welding standards:

Specification: BS EN ISO 15609-1, BS EN ISO 15614-1, BS EN ISO 15614-2

Qualification of welder: BS EN 287-1 , BS EN ISO 9606-2

Equipment list:

-Automatic sand processing line.

-Automatic molding production line.

-Automatic Fritction welding processing line.

-Two pouring lines.

-Three intermediate frequency electric furnaces.

-Steel claw/yoke heat treatment furnace.

Shaanxi Ruisen Metallic Composite Material Co., Ltd (Xian Ruisen Clad Metal Material Co., Ltd., in 1997) was established in 2018, with a registered capital of 100 million yuan, covering an area of 84 acres, including 36,000 square meters of workshops.With a number of patented technologies, is specialized in metal composite materials research and development, production and metal materials welding and casting high-tech enterprises.

We are the leading manufacturer specialized in casting/welding anode yoke, exploisve clads/ anode assembly for aluminium smelter plants. Our clients are including RIO TINTO,ALOCA,TOMAGO,BELL BAY,  VANDANTA, NZAS,BSL, CENTURY,SOHAR,etc. And we also occupy at leat 60% domestic market in alu. smelter industry for the last decades.

Our company has established GB/T19001, GB/T24001, GB/T45001 quality, environment, occupational health and safety integration management system and GB/T29490 intellectual property rights, GB/T23001 two integration management system certification.

Over the years, the company has developed and produced more than a dozen series of explosive welding products, mainly including a variety of stainless steel, aluminum, copper, nickel, titanium and their alloys for the laminated large-area composite plate, aluminum - steel, copper, aluminum - titanium - steel, aluminum - titanium - copper and other composite transition joints, of which the annual output of metal composite plate 15,000 tons;20000 tons of castings.The products are mainly used in petroleum, chemical industry, metallurgy, machinery, electric power, electronics, automobile, energy and other national economic industries.

The market prospect is broad, in addition to the domestic industry sales, products are exported to the United States, Canada, Australia, India, Iceland, Azerbaijan, Malaysia, and other more than a dozen countries and regions, product quality and service have been widely praised by users.