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20ml ampoule filling machine sop Sealing Machine with tunnel type hot wind cycle sterlization

Categories Ampoule Filling And Sealing Machine
Brand Name: Lingyao
Model Number: LYAPL1-20-I
Certification: ISO1348-2016
Place of Origin: China
MOQ: 1 unit
Price: USD 150,000-350,000 per unit
Payment Terms: D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability: 1 unit per month
Delivery Time: 180 work days
Packaging Details: carton, wood carton, pallets
Product Name: ampoule filling machine sop
Application: Pharmaceuticals, Medical Cosmetics
Function: washing, filling, sealing for 20ml ampoules
Packaging Type: Cartons and cases
Place of origin: Shanghai, China(Thailand available soon)
Key selling points: automatic, high speed
Machinery Test report: Provided
Warranty of core parts: 1 year
Core parts: Motor, Pressure vessel, Pump, PLC, Gear, Bearing, Gearbox, Engine
Condition: New
Voltage: 220v/380v
Advantage: Stable, quick filling speed
filling bottle type: national standard ampoules
Filling liquid: general liquid
After Warranty Service: Video technical support/online support; Repair service;
Filling Method: Peristaltic pump
Control System: PLC control
Filling Accuracy: ±1%
Air Pressure: 0.6-0.8Mpa
Sterilization Method: Ultrasonic sterilization
Air Consumption: 0.3m³/min
Filling Range: 1ml to 20ml
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20ml ampoule filling machine sop Sealing Machine with tunnel type hot wind cycle sterlization

20ml ampoule filling machine sop Sealing Machine with tunnel type hot wind cycle sterlization


  1. DOP Inspection Interface: Facilitates the testing and verification of filter integrity, ensuring the production of sterile vials.

  2. Sterilization Function: Eliminates microbial contamination, maintaining product integrity and safety.

  3. Ultrasonic Technology: Enhances cleaning efficiency by removing tough contaminants from vials, ensuring cleanliness and quality.

  4. CIP Online Cleaning: Enables automated cleaning of equipment without disassembly, reducing downtime and labor costs.

  5. Comprehensive High-Pressure Water Rinsing: Provides thorough cleaning of vials, removing residues and contaminants effectively.

These features collectively contribute to improved production efficiency, product quality, and compliance with stringent hygiene and safety standards in vial manufacturing processes.


The ampoule filling machine sop typically consists of several key components, including:

  1. Ampoule washing machine: Cleans and sterilizes the glass ampoules before filling to ensure product purity.
  2. Ampoule filling machine: Fills the cleaned ampoules with the desired pharmaceutical product accurately and precisely.
  3. Ampoule sealing machine: Seals the filled ampoules to maintain product integrity and prevent contamination.
  4. Inspection system: Checks the filled and sealed ampoules for defects, such as cracks or leaks, to ensure product quality.
  5. Labeling and packaging equipment: Labels the filled ampoules with necessary information and packages them for distribution.

The pharmaceutical ampoule filling machine sop is crucial for pharmaceutical companies to efficiently and accurately fill ampoules with medications while maintaining high quality and safety standards.


20ml ampoule filling machine sop Spec:

technical parameters
 
product modelLYQCL100+LYASMR
620/43+LYAGF8
size range1-20ml national standard ampoules
Output(1-2ml)16000-22000pcs/h
Output(5-10ml)8000-12000pcs/h
Output(20ml)5000-7000pcs/h
Clarity>99%
Breakage rate≤1%(whole line)
Filling Precision±0.5-2%(according to pharmacopoeia standard)
Water Consumption and Pressure0.2-0.4Mpa / 0.6-1.0m³/h
Cleaning CA Consumption and Pressure0.3-0.6Mpa / 35-80m³/h 0.3-1.0Mpa / 35-80m³/h
Sealed gasGas(liquefied gas)+oxygen, oxyhydrogen generation gas, natural gas
Oxygen consumption0.2-0.3Mpa,1.2-1.5m³/h
Gas consumption0.1-0.3Mpa,1.5-2.5m³/h
Exhaust volume3500-4100m³/h
Net weight7800(kg)
Total poweraround 72kw 380V 50HZ
Outline sizearound 9940x2260x2445mm


20ml ampoule filling machine sop Performance Features
◆ Vertical Ultrasonic Bottle Washer: The 20ml ampoule filling machine sop adopts a combination of ultrasonic online cleaning and separate alternating water and air jet cleaning, making it the most popular and effective cleaning equipment internationally with excellent visible foreign matter detection.20ml ampoule filling machine sop has a wide adaptability and low bottle breakage rate. Throughout the entire cleaning process, water and air are sprayed independently through separate nozzles, with each nozzle fixed for a specific cleaning medium to complete a rinsing or cleaning process, thus avoiding cross-contamination and dead corners, in compliance with the requirements of the new version of GMP.

◆ Tunnel-Type Hot Air Circulating Sterilizing Oven: The oven utilizes laminar flow principles and high-speed hot air sterilization process, allowing containers to achieve A-grade standard laminar flow environment within the sealed tunnel for the complete production process of preheating, drying sterilization, and cooling until the bottles are discharged. It is currently the most popular and effective drying and sterilization equipment internationally, with uniform heat distribution, excellent heat removal effect, and equipped with mesh belt ultrasonic online cleaning, power failure protection, and automatic wind pressure adjustment system.

◆ Vertical Ampoule Filling and Sealing Machine: The 20ml ampoule filling machine sop adopts a balcony-type design structure, and the screw turntable bottle transfer can automatically complete bottle separation, pre-flushing with nitrogen, filling, post-nitrogen filling, preheating, and sealing by pulling. It operates smoothly with a high pass rate for finished products.

◆ The entire 20ml ampoule filling machine sop adopts advanced intelligent electrical control technology and a simple and intuitive human-machine interface, achieving electromechanical integration design. 20ml ampoule filling machine sop can realize both front and rear linkage control and standalone operation, ensuring the normal operation of the entire line. It can display the machine's operating status and fault display, self-diagnosis of faults, fault analysis, and elimination methods, enabling the entire production process to achieve automated control.


Q&A for 20ml ampoule filling machine sop:

Q:How does an 20ml ampoule filling machine sop help pharmaceutical companies meet regulatory requirements?

A:20ml ampoule filling machine sop is designed to meet strict regulatory standards for pharmaceutical manufacturing, ensuring product safety, quality, and compliance with regulations.

Q:What are some considerations when selecting an 20ml ampoule filling machine sop for a pharmaceutical facility?

A:Factors to consider include production capacity, filling accuracy, ease of operation, maintenance requirements, regulatory compliance, and integration with existing production processes.


China 20ml ampoule filling machine sop Sealing Machine with tunnel type hot wind cycle sterlization factory
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