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Industrial Mvr Evaporator Zero Liquid Discharge Sugar For Starch Syrup

Categories MVR Evaporator
Brand Name: Hanpu
Place of Origin: China
Certification: ce,iso
MOQ: 1set
Price: 100000
Packaging Details: Packing in wooden case
Delivery Time: 90days-150days
Model Number: MVR
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Industrial Mvr Evaporator Zero Liquid Discharge Sugar For Starch Syrup

Industrial MVR Evaporator — Zero Liquid Discharge for Sugar & Starch Syrup
Industrial MVR evaporator for sugar and starch syrup ZLD

Engineer-to-order Mechanical Vapor Recompression (MVR) evaporator for sugar juice, molasses, and starch syrup concentration with integrated Zero Liquid Discharge (ZLD) options. The system recycles latent heat by mechanically recompressing secondary vapor, delivering low OPEX, stable °Bx/DS control, and minimal effluent for sustainable operation.

Key Benefits
  • Energy Efficiency: Electric-duty MVR slashes fresh steam use after start-up.
  • Product Quality: Vacuum/low ΔT evaporation protects color, flavor, and DE; tight °Bx/solids control.
  • ZLD Readiness: Condensate polishing for reuse; concentrate routed to crystallizer/dryer for solids discharge.
  • Hygienic Design: Food-contact stainless steels, drainable layouts, optional CIP/SIP.
  • High Availability: 24/7 automatic operation with redundancy and predictive fouling monitoring.
Process & Thermal Economy

Secondary vapor is mechanically compressed to raise saturation temperature and reused as the heating medium. Optimized ΔT/LMTD, residence time, and circulation preserve sucrose/invert balance and DE, while enabling deep concentration for syrup finishing and ZLD schemes.

Materials & Hygiene

Wetted parts in SS316L/duplex (electropolish on request); sanitary connections, food-grade elastomers, sloped/drainable piping; validated CIP/SIP supporting HACCP/ISO 22000.

Process Overview — Sugar & Starch Syrup ZLD
Flow: clarification/filtration → MVR evaporation → condensate polishing → concentrate finishing/ZLD
  • Feed prep: clarification/filtration, pH trim, degassing to minimize color pickup and scaling.
  • MVR evaporation (vacuum): falling film/forced circulation with tight ΔT for gentle, efficient concentration.
  • Condensate polishing: filters/RO/AC to meet reuse (process/CIP) or discharge limits.
  • Finishing/ZLD: syrup to target °Bx/DS; mother liquor to crystallizer/centrifuge/dryer for solids discharge.
  • Automation: PLC/HMI recipes for crop/seasonal variability, alarm interlocks, historian, remote support.
Key Components
  • MVR evaporator (falling film / forced circulation) with vapor–liquid separator
  • Mechanical vapor compressor (turbo/Roots) with VFD
  • Preheaters, main heater, condensers, vacuum/NCG handling
  • PLC/HMI/SCADA; instruments (T/P/flow/cond/level/°Bx or DS)
  • CIP/SIP skid; condensate polishing filters/RO; optional aroma capture
Performance & Sizing
ParameterTypical Range*
OperationContinuous, 24/7
Electric use (MVR)~15–40 kWh per ton of water evaporated (duty/CR dependent)
Product temperatureLow-temp vacuum duty to protect color/DE and reduce inversion
Sugar syrup (°Bx)e.g., 60–75 °Bx; tighter spec via inline °Bx/viscosity control
Starch syrup (DS/DE)e.g., 70–85% DS; DE preserved with gentle ΔT and residence time
Condensate qualityPolished for reuse (process/CIP) per site standards
MaterialsSS316L/duplex; Ti/Hastelloy available for corrosives

*Performance depends on feed composition, viscosity/fouling tendency, compression ratio, and heat-exchanger design.

FAQ
Can one line handle both sugar and starch syrup?

Yes—recipe-based setpoints (ΔT, residence time, pressure) and sanitary changeover enable multi-product operation.

How is product quality protected?

Vacuum boiling lowers temperature; uniform thin film and tight ΔT minimize color formation and inversion/degradation.

How does ZLD integrate?

Condensate is polished for reuse; mother liquor proceeds to crystallization, centrifugation, and drying for solid discharge.

Application
Applications: sugar syrup concentration, starch syrup finishing, and ZLD condensate reuse
China Industrial Mvr Evaporator Zero Liquid Discharge Sugar For Starch Syrup factory
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