Custom Die Casting Service For High Pressure Molten Metal To Shape
Intricate Parts
WHAT IS DIE CASTING?
At JYH-precision machining,die casting is a remarkable metal
fabrication process that harnesses the power of high-pressure
molten metal to shape intricate components. This technique relies
on a pair of meticulously machined, hardened tool steel dies, akin
to precision molds, which guide the metal into its final form. The
materials of choice are typically non-ferrous metals such as zinc,
copper, aluminum, magnesium, and various alloys.
Feedback RFQ within 1 Hours
Our sales team will provide a reply to your RFQ within one hours,
and send a comprehensive
quotation within a maximum of 1 hours, given that the drawings and
specifications are provided in full detail.
Types Of Die Casting Processes
In the industrial realm, two main methods for die casting are the
hot chamber and cold chamber processes. Each method has its own
unique characteristics and is suited for different situations.
Below, we outline the details of these two processes.
Hot-chamber die casting
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Hot-chamber die casting utilizes a molten metal reservoir to fill
intricate molds quickly, making it ideal for low-melting point
alloys like zinc and tin. Its advantages include rapid production
and in-machine metal melting.
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Cold Chamber Die Casting
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Cold chamber die casting is excellent for handling high melting
point materials like aluminum, preventing damage to the pumping
system caused by extreme temperatures. In this method, molten
material is poured into a cold chamber before being injected into
the die, utilizing a hydraulic system similar to hot chamber
casting but with potentially higher pressure requirements of 2000
to 20000 psi.
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GET YOUR CUSTOM DIE CAST COMPONENTS
Our team’s tool design experience and use of industry-leading
software and mold flow analysis tools ensure the production of
high-quality die-cast parts. We support both high-volume production
and short-run batch production (soft-tooling).
Submit the relevant part drawings, 3D files, and other information
by clicking on the button below. We’ll make sure that it gets
processed promptly, and that you receive a quote ASAP.
- Mold and Sample Lead Time
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For standard projects, we ensure the completion of mold creation
and delivery of the initial sample within a time frame of 25 to 30
days. For expedited projects, our commitment is to accomplish mold
creation and provide the sample within a maximum of 15 days.
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For mold/tooling and samples: 50% deposit on order, remaining 50%
post sample approval. For new customer production orders: 30% advance payment, balance
70%. Long-term valued customers enjoy even better terms: 100%
payment on delivery.Can be negotiation.
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- How to Address Non-Conformity or Other Disputes When Raised
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Quality is our priority in every step, from production to QC. While
we maintain high standards, in rare cases of non-qualified
shipments, we'll collaborate to minimize losses, learn, and ensure
future excellence. If issues arise, we'll work with clients for
solutions including compensation or replacements.
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Die Casting Process
Whether it's hot or cold chamber die casting, the standard
procedure involves injecting molten metal into a die mold using
high pressure.
Here are the detailed steps in the die casting process:
| l Clamping At the outset, clean the die to eliminate impurities and apply
lubrication for smoother injection and product removal. Once
cleaned and lubricated, firmly close the die with high pressure. |
l Injection Melt the chosen metal and pour it into the shot chamber. The method
differs based on the process being used. |
l Cooling While the die is closed, allow the metal to cool and solidify. The
resulting solid material will take on the shape of the mold design. |
l Ejection After unclamping the die mold, an ejection mechanism will push the
solid casting out of the mold. Make sure the product has fully
solidified before ejecting. |
l Trimming This marks the final step, involving the removal of excess metal
from the sprue and runner on the finished product. Trimming can be
done using a trim die, saw |
FINISHING
Our dedicated secondary department is here to cater to a wide range
of surface finishing needs for our esteemed clientele.
We serve clients with diverse requirements for surface finishing in
their die casting applications and projects.
Within our secondary shop, we offer a comprehensive range of
processes, including but not limited to:
- Anodizing
- Powder coating
- Plating
- Media blasting
- Vibratory finishing
- Polished
- Brushed finishing
- Impregnating
- Electroplating Zinc
Trust us to provide the finishing expertise your project deserves.
QUALITY CONTROL
At JYH-Precision, excellence is infused into every facet of our
operations.
Pacific Die Casting, along with its dedicated workforce, is
steadfast in its dedication to fulfilling both customer and legal
prerequisites, with the aim of attaining utmost customer
contentment. Our unwavering goal is to consistently deliver
high-quality products punctually, while consistently enhancing our
Quality Management System.
Shipping way:
MANAGED LOGISTICS
JYH-Precision’s logistics management solutions empower small and
medium-sized manufacturers with access to
premium shipping options and rates that are usually reserved for
large-scale enterprise manufacturers.
Regardless of your specific needs,our logistics management services
are designed to reduce expenses and enhance
your operational efficiency.
Our dedicated team of logistics experts will focus on all aspects
of your shipments, including customs clearance,
real-time tracking, and both domestic and cross-border
transportation.
Payment method:
Custom Die Casting parts Service For Production Die-Cast metal
parts and Machine tonnage is selected based on factors such as part
size and cavitation and offers a wide range of material selections,
including aluminum alloys, zinc alloys, brass, copper, and
magnesium.,We are your best partner!
