Cylinder Welding Rollers For Pipe , 80T - 100T Self Alignment Idler Rotator

Cylinder Welding Turning Roll 80T - 100T Self Alignment Motor Drive

Quick Detail

• The self- align/adjusting rotator is suitable for circular pipe/tank/vessel welding;
• The distance between wheels can be adjustable by it self.
• Double motor drive system which is more stable and reliable;
• Steplessly controllable rotary drives by means of A.C. or D.C. motor (on request) drive via self-locking worm gear reducers;
• Schneider or Panasonic inverter to realize VFD speed control and synchronous rotation of rollers;

1. Introduction

This series pipe welding rotators are self-alignment/self centering type.

Our welding roller beds designed for maximum workpiece loads from 80T to 100T are used for the rotation and positioning of heavy, rotationally symmetrical workpieces like tanks, pipes or boilers for further machining or welding.

We also provide tailor-made pipe welding rotator according to your special requirements.

2. Main Parameters

3. Main features

The standard models of our roller beds have the following features:

• Steplessly controllable rotary drives by means of A.C. or D.C. motor (on request) drive via self-locking worm gear reducers;
• Schneider or Panasonic inverter to realize VFD speed control and synchronous rotation of rollers;
• Heat treatment to main welding parts after welding; sand blasting treatment to main welding parts before painting;
• Roller distance is self-aligned and roller surrounding angle among 45°～110°;
• All motion parts have lubrication system;
• Main electric elements are ABB/Siemens brands;
• Hand pendant with Forward-Stop-Reverse and speed potentiometer are standard;
• Lifting lug on the base of roller bed;
• Standard color:

Optional features:

• Roller material options: Metallic or PU roller;
• Undercarriage/travel boogie;
• Interface for integral control with welding column&boom;
• Foot switch;
• Servo drive;
• Anti-explosion motor&control panel;

4. Supply range

• Driving turning roll 1set
• Idle turning roll 1set
• Electric control system [including 1piece of electric control cabinet, 1piece of remote control box with cable 6m] 1set
• Technical documents (with manual book, conformity certificate, packing list, etc) 1set

5. Structure drawing

6. Reference photo

7. Comparative advantage

• ISO9000&CE certified;
• Professional and experienced engineer team to ensure the advanced design about structure and electric;
• Experienced and skilled workers to care for each work flow from material cutting, welding, grinding to final assembly and testing to ensure high machine quality;
• Professional and experienced after sale service team to guarantee quick and satisfied installation, commissioning or service;
• Optimum materials and outsourcings to ensure the best performance;
• Commissioning and testing before delivery;
• Factory inspection is encouraged;

Weldsuccess product designs combine accuracy, speed, flexibility, durability, reliability and advanced technology to deliver machines with the highest performance-to-price ratio in the industry with CE certificates.

Weldsuccess attend the International Fair every year, like the Germany Essen,USA Fabtech and some other international local welding fair.

And since 2012, we focuses on the international market only. The welding positioners, welding rollers and welding column boom have been exported to more than 40 countries.

We are looking forwards to the cooperation with you soon!