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Three Phase Decanter Centrifuge for Animal Fat Rendering

Categories 3 Phase Centrifuge
Brand Name: Peony
Model Number: PDCS
Certification: ISO
Place of Origin: China
MOQ: 1 set
Price: USD30000-125000/SET FOB SHANGHAI
Payment Terms: TT,.LC,Western Union
Supply Ability: 60 sets per month
Delivery Time: 75-90 days after down payment
Packaging Details: Standard wooden case
Application: Liquid-liquid-solid separation
Operation: Automatic continuous
MOC: SS304, SS316L, DSS
Bearing: SKF, NSK as optional
Control box: With
Product Name: Continuous Tricanter Centrifuge Machine For Used Cooking Oil Treatment
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Three Phase Decanter Centrifuge for Animal Fat Rendering

Three Phase Decanter Centrifuge for Animal Fat Rendering
Description

Three Phase Decanter Centrifuge for Animal Fat Rendering is designed for continuous separation of animal fat, water phase, and protein-rich solids in rendering and animal by-product processing lines.

In animal fat rendering, the feed stream may contain melted fat, process water, fine protein solids, bone particles, connective tissue residue, meat slurry, and suspended impurities. A three phase decanter centrifuge separates these mixed phases continuously and helps recover usable fat, reduce fat loss, remove solid impurities, and lower the load on downstream polishing or refining equipment.


Typical Animal Fat Rendering Applications

This centrifuge is suitable for rendering lines and animal by-product processing systems where fat, water, and solids need to be separated continuously.

Typical applications include:

  • Beef tallow recovery
  • Pork lard separation
  • Poultry fat recovery
  • Meat and bone meal rendering process
  • Animal by-product processing
  • Cooked animal slurry separation
  • Press liquor separation after rendering press
  • Fat-water-protein solids separation
  • Recovery of fat from slaughterhouse by-products
  • Reduction of fat loss in protein solids or water phase
  • Primary separation before disc separator polishing
  • Continuous rendering line fat recovery

What It Separates in Animal Fat Rendering

A three phase decanter centrifuge separates rendering feed into fat phase, water phase, and solid phase.

Output PhaseTypical CompositionMain Purpose
Fat PhaseTallow, lard, poultry fat, or mixed animal fatRecover usable animal fat and reduce fat loss
Water PhaseProcess water or water-rich liquid phaseSeparate water from fat and solids
Solid PhaseProtein solids, bone particles, meat fibers, and tissue residueRemove solid impurities continuously

The actual separation result depends on raw material type, fat content, water content, solids content, temperature, viscosity, and operating conditions.


How the Animal Fat Three Phase Decanter Centrifuge Works

The animal fat rendering stream enters the rotating bowl through the feed pipe.

Under centrifugal force, the phases separate according to density difference:

  • Heavier protein solids, bone particles, meat fibers, and tissue residues move outward and form a sediment layer on the bowl wall.
  • The water phase forms the heavier liquid layer.
  • The animal fat phase stays closer to the center as the lighter liquid phase.

The screw conveyor rotates at a controlled differential speed and continuously pushes separated solids toward the discharge end.

At the same time, the recovered fat phase and water phase are discharged separately through different liquid outlets.


Technical Parameter
ModelDiameter (mm)Length (mm)Length-to-diameter rateG forceMax solid discharge (m³/h)Weight (kg)Dimension (L*W*H) (mm)
PDC-102501000440800.410002410*800*1080
PDC-1242001350435000.612002610*800*1080
PDC-12420013504.531801.218003495*840*1180
PDC-18400016004.531801.232003497*1020*1385
PDC-18450215042500238004447*1080*1385
PDC-2040022504.525003.540004580*1140*1470
PDC-2153022804.32500550004924*1170*1540
PDC-2665528004.32270870004300*1900*1350

Main Advantages in Animal Fat Rendering
Higher Animal Fat Recovery

The centrifuge helps recover usable fat from mixed rendering streams and reduce fat loss in water or protein solids.

Continuous Fat-Water-Solid Separation

The machine separates fat, water, and solids continuously, making it suitable for rendering and animal by-product processing lines.

Stable Protein Solids Discharge

The screw conveyor continuously removes protein-rich solids, bone particles, meat fibers, and residue, helping maintain stable operation.

Better Process Continuity

Continuous feeding, separation, fat discharge, water discharge, and solids discharge help improve production rhythm.

Flexible Integration with Rendering Lines

The machine can be connected with cookers, presses, buffer tanks, disc separators, dryers, storage tanks, and control systems.

Suitable for By-Product Recovery

It supports animal by-product valorization by recovering useful fat from rendering streams and reducing waste in the process.


Expected Results

Under suitable feed and operating conditions, a three-phase decanter centrifuge can typically help achieve:

  • 70–95% recoverable animal fat recovery
  • 30–60% reduction in fat loss in solids or water phase
  • 60–85% reduction of suspended solids before downstream fat polishing
  • 70–90% water phase separation efficiency
  • 30–60% reduction in solid residue volume
  • More stable recovered fat quality before polishing
  • 8–24 hours per day continuous operation suitability

These values are for engineering reference only. Final performance depends on raw material type, feed source, fat content, water content, solids content, temperature, viscosity, particle size, emulsification level, and operating parameters.

If the final fat quality requirement is strict, a disc separator is usually recommended after the decanter for final polishing and residual water removal.


What Data Is Needed for Selection?

To recommend a suitable three phase decanter centrifuge for animal fat rendering, please provide:

  • Rendering process stage
  • Feed material: cooked slurry, press liquor, melted fat mixture, offal slurry, or rendering residue
  • Animal source: beef, pork, poultry, mixed animal by-products, or other source
  • Capacity requirement, in m³/h, tons/day, or kg/h
  • Fat content
  • Water content
  • Solids content
  • Protein solids content, if available
  • Bone particle content, if available
  • Feed temperature
  • Feed viscosity or fluidity
  • Particle size or solid characteristics
  • Whether the fat is free or emulsified
  • Current process before centrifuge
  • Whether cooker, press, or buffer tank is used before separation
  • Target fat recovery
  • Target fat clarity after decanter
  • Target water content in recovered fat
  • Target fat content in water or solids phase
  • Whether a downstream disc separator is used
  • Cleaning and CIP requirements
  • Food-contact or hygiene requirements
  • Required operating hours per day
  • Site voltage and control preference
  • Need for skid-mounted system or not

FAQ
What is a three phase decanter centrifuge used for in animal fat rendering?

It is used to separate animal fat, water phase, and protein-rich solids from rendering streams such as cooked slurry, press liquor, melted fat mixture, or animal by-product slurry.

Is this machine used for final fat polishing?

No. The decanter is mainly used for primary separation of fat, water, and solids. For final fat polishing and residual water removal, a disc separator is usually used after the decanter.

Can it reduce fat loss in rendering plants?

Yes. When the feed contains recoverable fat and suitable separation conditions are available, the centrifuge can help reduce fat loss in water or solid residue.

Is heating required?

Heating or temperature control is often important because animal fat viscosity changes with temperature. Suitable temperature helps improve fat-water separation and fat recovery.

What affects animal fat recovery?

Fat recovery depends on fat content, water content, solids content, protein behavior, feed temperature, viscosity, emulsification level, feed stability, and centrifuge settings.


Contact Peony for Partnership

If you have local customer channels or project resources involving rendering plants, animal fat recovery, meat processing by-products, slaughterhouse by-product recovery, poultry processing residue, or three phase separation projects, Peony welcomes cooperation.

Peony can support local agents, distributors, and project partners with technical model selection, animal fat rendering separation proposal, skid-mounted system integration, equipment manufacturing, installation guidance, commissioning support, spare parts, and after-sales service.

Please send us your target market, customer type, project background, and cooperation proposal. Our team will evaluate the opportunity and provide technical and commercial support for suitable animal fat rendering separation projects.

China Three Phase Decanter Centrifuge for Animal Fat Rendering factory
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