Continuous 60HZ Sugar Cane Roller Overlay Welding Machine

Sugar Cane Mill Roller Overlay Welding Machine, Sugar Cane Mill Roller Automatic Hardfacing Machine

Jh-350-C surfing-welding machine is mainly composed of X and Y automatic shafts, walking trolley, X and Y axis track, wire feeder, welding gun, control system, welding power, circulating cooling water tank, remote control device and other components.

1. X-axis and Y-axis automatic walking trolley: The shell of the automatic walking trolley along the X and Y axes is made of high-strength aluminum alloy die-casting technology, which is durable, portable and light. Internally installed Japan SAMSR MOTOR stepper motor control, SAMSR MOTOR series motor is SAMSR company's motor, with rapid response, accurate positioning, is widely used on robots.

2. X-axis and Y-axis travel track: It is die-casted from high-strength aluminum alloy. The track consists of aluminum alloy body and rack and guide rail. The rack and guide rail are embedded in the aluminum alloy body. Each aluminum alloy track is 4m long, and the user can configure X to 4 meters according to the actual use. The length of the Y-axis guide is 1 meter.

3. Wire feeder: It adopts stepping motor and precision reducer to drive four wire feed wheels at the same time. The wire feed wheel has toothed flowers and good wear resistance. It is especially suitable for 1.6mm-3.2mm flux cored wire. The wire is stable, durable and so on. The wire inlet is equipped with a 5-wheel straightener to ensure the welding quality of the straight wire.

4. Welding torch: Because long-term high-current welding will inevitably lead to heat generation of the welding torch, affecting the electrical conductivity and welding quality, the special welding torch equipped with JH-350-C type surfacing machine adopts double-circulating water cooling system to maintain the lower temperature of the welding torch, so that the welding process Continuously stable. With the unique welding gun angle adjustment device, the angle of the welding gun can be adjusted arbitrarily, and the all-round welding of the pressing roller can be easily realized.

5. Control system: TECO's AP series PLC and stepper motor are used to achieve precise positioning and intelligent control. The equipment has been highly praised by the market for its stability, reliability, rich functions and high degree of automation. With the special automatic welding procedure, it has the advantages of simple operation and high intelligence.

6. Wireless remote control device: All control functions are concentrated on the remote control device, integrating X/Y axis movement, wire feeder operation, engineering teaching, welding control and other functions, which is very convenient to use. And an emergency stop button is provided to provide security.

ADVANTAGES OF HARDFACING TECHNOLOGIES
Prolongs the life of parts and increases efficiency
Reduces equipment downtime as it keeps equipment longer working.
Productivity and profitability is increased
Reduction of spare parts inventory.
Resurfaced parts will help to reduce stocks of new parts normally required for emergency and general replacement
Reduced power (energy) consumption.