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High Speed Multihead Ultrasonic Spot Welding Machine Cylinder Type

Categories Ultrasonic Riveting
Brand Name: Altrasonic
Certification: CE
Place of Origin: CHINA
MOQ: 1 Unit
Price: Negotiation
Payment Terms: T/T, Western Union
Supply Ability: 2000pcs per month
Delivery Time: Within 7 workdays after receipt total amount
Packaging Details: Carton or Wooden Case
Product Name: Ultrasonic Welder
Power: 1000W
Frequency Tuning Method: Auto Tuning
Components: Ultrasonic Transducer, Welding Horn, Protective Sleeve And Digital Generator
Welding Type: Hand Held Operation
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High Speed Multihead Ultrasonic Spot Welding Machine Cylinder Type

Fast Welding Speed and No Deformation by Ultrasonic Multihead Welding Equipment​

Specifications:


Gun Type& Cylinder Type
ModelHS-40HS-35HS-30HS-28HS-20
Frequency40khz35khz30khz28khz20khz
Power500W500~800w500~800w500~800w500~1000w
Horn≤10mm≤10mm≤10mm≤12mm≤1m
Housing Diameter44mm44mm44mm44mm64mm
Weight of welder1.0kg1.0kg1.0kg1.0kg1.5kg

Advantages:

  • Application in riveting, forming and welding
  • Light weight, easy to take, easy to operate (handheld)
  • Equipped with welding timer
  • Easily set time welding
  • Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)
  • FET power output
  • Automatic resonance
  • Maintain the amplitude function automatically
  • Starting: achieving maximum power with 105msec

Disadvantages:

Limitation of measure, shape and material.(ultrasonic welding for PP, PC, ABS, PA, PS, AMMA plastic).


Different Applications in Plastic Welding


  • Ultrasonic welding: ultrasonic vibration with ultrasonic welding mould, the ultrasonic welding energy conduction to the plastic surface, resulting in local temperature, so that the plastic surface melting. Under the pressure of the ultrasonic hand, so to weld plastic, beautiful, strong effect.
  • Ultrasonic implants: the nut screws or other metal into plastic work piece. Ultrasonic energy through the ultrasound machine will be transmitted to the metal. The high-speed vibration and heat, the pressure in the ultrasound machine to make metal objects embedded directly into the plastic inside.
  • Ultrasonic riveting: the nature of metal and plastic or two different plastic bonding together, can make use of ultrasonic riveting machine, so that the weldment hard brittle, beautiful, strong.


Principle of Portable Ultrasonic Plastic Spot Welding:


When the ultrasonic role in the thermoplastic plastic contact surface, it will generate tens of thousands of times per second, high frequency vibration, this high-frequency vibration, ultrasonic energy through the ultrasonic wave transmitted to the mold to ultrasonic welding material surface, it will produce high-temperature materials. Plastic contact surface resulting in rapid melting, coupled with stress, it blend and


Components:


Components of Ultrasonic Welding (Horn, Booster and Transducer)

They can amplify the amplitude at a particular ratio step by step. For example, the transducer amplitude is 6mm, the booster can amplify it triply to 18mm, and then the horn can make it to 36mm. However, the work life of horn would be shortened with the amplification of amplitude. The required amplitude differs with the welding material.

There are three common horn material:

Titanium

high price, excellent performance good toughness and low loss, difficult to be processed;

Its amplitude can reach to 60mm.

Aluminum

low price, fast loss, easy to be processed;

Its highest amplitude less than 300mm.

Steel

too hard to be made as horn;

its highest amplitude less than 25mm;

It is suitable for cutting but the blowpipe need to be added in for its cooling.


Fast Welding Speed and No Deformation by Ultrasonic Multihead Welding Equipment











Payment:

Tag: ultrasonic spot welder,sonic welding machine



FAQ:


1. What is ultrasonic puncture welding?

Ultrasonic puncture welding is only one kind of ultrasonic welding. It belongs to energy welding or destructive welding. It is widely used in auto industry.

2.How to use ultrasonic puncture welding technology?

It was decided by product material, best of same material, or a mixture of materials and other materials. It depends on whether the ultrasonic wave of two kinds material can be fused. You can send the material to try to test.

3.How to design ultrasonic puncture welding?

Usually it is up and down welding. The characteristics of puncture welding, there will certainly be a scar on one side, the other side may not be seen. Many customers are concerned about material issues and also they care about how to design. There are some differences in the products of different ultrasonic puncture welding.

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