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Polyester Wadding Production Line Double Process Opening Machine High Efficiency

Categories Automatic Wadding Machine
Brand Name: MAPS
Model Number: AV-790
Certification: CE
Place of Origin: CHINA
MOQ: 1 Set
Price: To Be Negotiable
Supply Ability: 3 sets/ mon
Delivery Time: 25-30 Days After Payment
Packaging Details: EPE & Stretch Film Or Wooden Packing
POWER: about 100KW
CAPACITY: Max totated speed:2300-2500rpm
Overseas service center available: D=350mm / 240r/min
The diameter of stripping roller: D=350mm
Needle layer working line speed: V=4.8m/min
Voltage: 220V-380V/50-60HZ
The width of card clothing: 1000mm
The width of card clothing: 1000mm Feeding roller diameter: D=415mm
Coarse opening roller diameter: D=423mm
Dimension(L*W*H): 25000*14000*2700MM
Weight: 25000KG
After-sales Service Provided:: Overseas service center available
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    • Product Details
    • Company Profile

    Polyester Wadding Production Line Double Process Opening Machine High Efficiency

    Automatic Wadding Machine AV-790 / Polyester Wadding Production Line

    Process flow:Electronic Weighing bale opener machine→Double opening machine→feeder machine→carding machine→lapping machine→Hot melting drying oven→winding machine

    Production line layout of equipment:


    PRESS MACHINE CONVEY
    Special instruction:
    This nonwoven machine production line can product bedding(quilt, comforter),cushion
    ,mattress,sofa cushion material,quilt material,etc
    Advantage:
    (1) For the Carding machine,its working roller and Transferring roller is equipped 4 bearings for each roll,we are the first one in China for this technology.Meantime, the weight of carding machine is up to 10T, 20% to 30% higher than other machine in the same industry.this made our machine stable and noiseless,and also the machine output is increased largely
    (2) Drying oven,it is introduced German technology:frequency conversion control,closed and insulated combustion chamber,heated air circulation and convention,the energy-saving effect is second to none.

    Remark
    1.The pirce is factory price includes installation and trial run, without tax, without transport


    1, Electronic Weighing bale opener machine (1000MM)

    Bale opener function:
    Bale opener is suitable for proportioning and transmitting for the material, which proportion several different material as process requirements by several bale openers and also supply coarse opening machine .Usage for next process after full opened and mixed by coarse opening machine.


    length * width * height4070mm*1400mm*2700mm
    powerEvener roller0.75 kw(1hp)
    stripping roller0.75 kw(1hp)
    Needle layer0.75 kw(1hp)
    Feeding0.75kw(1hp)
    Diameter and rotation rate of rollerD=350mm / 240r/min
    The diameter of stripping rollerD=350mm
    Needle layer working line speedV=4.8m/min
    The width of card clothing1000mm

    2. Double process Opening machine 1000mm

    Function :

    Opening machine mainly loose fiber, cotton, textile and other materials, loose the tangle of large fibers to be chip by tearing, and at the same time accompanied by blending and cleaning during loosing

    Structure characteristic:

    1. Set the blade opening roller and card clothing opening roller (or needle plate roller) into a machine. It has equal function as well as the opener does opening twice ,having solved the limitation of opening incompletely by opener.

    2. metallic block and relevant foreign matter being separated by alnico hard magwebic alloys.

    3. Feeding by PVC screen and feeding roller; opening roller use hard alloy needle plate
    4. Feed roller shaft head on both ends with against the round structure: use inner insert, avoid the shaft head touching

    5. work savings, single inhalation fan to transport cotton and unknotted during opening.

    6. Fan adopt precision aluminum blade, smooth and no burring

    Main specification:

    Total powerfeeding shield(motor)1.5kw
    Opening roller machine(motor)4kw
    Feeding roller diameterD=415mm
    Coarse opening roller diameterD=423mm
    The width of card clothing1000mm
    productivity150-400KG

    3. Feeder machine 2000MM

    Feeding machine function:

    Further loose and mix the opening fiber, and processing into uniform sheet cotton to provide next process for using according to comparison and quantitative.

    Structure characteristic of feeding machine:

    Feeding machine is comprised of cotton storage warehouse, brad inclined curtain, stripping roller,uniform cotton roller, flat screen, vibration plate, drive mechanism.According to the requirement of the product quality which can be used to preliminary open raw materials, also be used to feed cotton as quantitative combination with opening machine, middle is transmitted by the fan.

    Main specification:

    Diameter and rotation rate of roller

    D=350mm / 240r/min

    Power:0.75kw(1hp)

    Size2300mm×(To cooperate with the size of carding apparatus)× 2700mm
    powerEvener roller0.75 kw(1hp)
    stripping roller0.75 kw(1hp)
    Needle layer0.75 kw(1hp)
    Diameter and rotation rate of rollerD=350mm / 240r/min
    The diameter of stripping rollerD=350mm
    Needle layer working line speedV=4.8m/min

    4. Single cylinder double doffer carding apparatus(2200MM)

    Function:

    The carding is the spinning machine which comb the roughing spinning material to be cell fiber status, form reticular fiber lamina and then assemble to be ribbon

    Technical characteristic of high-speed carding machine:

    (1) Fitting to carding lapping of wool , Dacron, polypropylene fiber(7d-15d) etc.

    (2) The roller material is special and carding speed highly. Feeder and doffer in velocity modulation system with variable frequency are equipped with metal detection device.

    (3) Our company improve the traditional carding apparatus, which the working roller with pieces of bearing improve the stability of roller and change the disadvantages which unstable, big noisy and leaving cotton web stacked not smoothly.

    (4) After a long time to use, the performance of the carding machine was enhanced after improved, which working stability, nearly no noisy and cotton web smooth.

    (5) Compared with single doffer carding apparatus, the double ones increase the productivity and save energy.

    Basic parameter:

    Total powerCylinder/doffer electrical machine(motor)11kw(20hp) /2.2kw(2hp)
    Feeding electrical machine(motor)1.5kw(2hp)
    Clutter roller electrical machine(motor)1.5kw(2hp)
    Cylinder diameter/working line speedD=1230mm / 1100m/min
    Upper diameter doffer/working line speedD=495mm / Frequency control
    Lower doffer diameter/working line speedD=495mm / Frequency control
    Feeding roller diameter/working line speedD=63mm/ Frequency control
    Working roller diameter/working line speedD=168mm / Frequency control
    Carding roller diameter/working line speedD=88mm / Frequency control
    Licker-in roller diameter/working line speedD=320mm / V=345m/min
    Width for working clothing70"

    5. lapping machine

    Introduction:the fiber by carding machine is light and narrower which can’t satisfy the products demands,so it often need to be lapped by lapping machine. Lapping refers to lay multilayer single net together by machinery, form a relatively uniform thickness web for the next working procedure. Lapping is folding and laying, it mainly to further to mixture , uniform , broaden and thicken fiber web and satisfy the demands of next procedure.

    Application characteristics:

    1. using the frequency conversion pendulum rod device, mechanical action accurate, smooth transmission

    2. vibrating roller adopts steel ball guiding screw structure ,conveying without noise and gap less beating;

    3. transmitting leather curtain use imported anti-static to assure cotton web not wrinkle and not stained web;

    4. part leather screen adopt gear screw structure, convenient to adjust the gap between two screen;

    5. bottom screen noil use electrical machine to convey,adjust noil gap conveniently;

    6. the whole structure is totally enclosed type to avoid leaking technology.

    Basic parameter:

    Total powerUpper shield transmitting leather screen(motor)0.75kw(1hp) frequency control
    Vibrating roller transmission (motor)0.75kw (1hp) frequency control
    Ranking screen(motor)1. 5kw (2hp) frequency control
    Bottom shield transmission(motor)1.5kw(2hp) frequency control
    Bottom shield regulator(motor)1.5kw(2hp)
    Lapping wire speedVmax=35m/min
    Width for output screen2600-3200MM

    6. Hot melting drying oven 8000MM by wood particles,diesel,gas,electric,etc.

    Drying oven: air circulation drying oven( hot air oven , hard cotton oven, hard cotton gripping type oven, etc.) air circulation system adopts fan supply air by cycling way wind circulation uniform and efficiency.wind source via the circulating fan (using non-contact switch) drives the wind wheel through the heater to send the heat air out, and then reach the oven inner by air flue, absorb the used the air into air flue become the wind source for cycling and heating use. To ensure indoor temperature uniformity. When temperature oscillation occurs caused by open closed action , supply air circulation system rapidly restore operation state, until set temperature is reached.

    Basic parameter:

    powerhot fan motor7.5kw(10hp) (frequency control)
    The drive motor2.2kw*2(frequency control)
    Working line speedVmax=20m/min
    Goods width2600MM

    Single grip drying oven:

    power1.5kw
    Lift wayAutomatic
    Setting wayCool wind
    Cool power5.5KW
    Working line speedfrequency control

    7. Cool setting machine

    Basic parameter:

    Goods width3300mm
    power17kw
    Longitudinal cutting wayAutomatic
    Crosscutting mannerFly knife cutting

    8. Edge cutting machine

    Basic parameter:

    countLCD automatic display
    Working line speedfrequency control
    Goods width3300mm






    FAQ2.jpg


    1) Q: Are you manufacturer or trading company?

    A: We have factory in Huiyang District, Huizhou. We produce machines by our factory and export machines to different countries by ourselves. Welcome to visit our factory.


    2) Q: Where is your factory located?

    A: Our factory is located in BLK5, Runchang Industrial Park, Hongtian Village, Xinxu Town, Huiyang Dist, Huizhou City, GuangDong Province, China. All our clients, from home or abroad, warmly welcome to visit us!


    3) Q: How does your company and factory do regarding quality control?

    A: In order to ensure high quality, we comply with IS09001 standards strictly and most of our products are CE approved. All products have One year warranty and we'll be totally responsible.


    4) Q: What is your MOQ

    A: Any quantity is acceptable for your order. And the price is negotiable for large quantity.


    5) Q: When will you make the delivery?

    A: We can make the delivery within 15-25 working days according to the quantity of your order. Some hot sale items have stock, can delivery within one week.


    6) Q: What payment ways do you accept?

    A: a) 30% in advanced payment by T/T and 70% paid before shipment by T/T.

    b) For big amount, LC at sight is acceptable.


    7) Q: Can you make machines according to customers' special requirement?

    A: Yes, we can. We can make the machine with different voltage according to customers' local voltage. And We can design machines according to your actual need, like bigger or smaller capacity, size, etc.


    MAPS is Top Quality ! MAPS is your best choice !

    Quality Polyester Wadding Production Line Double Process Opening Machine High Efficiency for sale
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